PMID- 12790641 OWN - NLM STAT- MEDLINE DCOM- 20040524 LR - 20210308 IS - 8756-7938 (Print) IS - 1520-6033 (Linking) VI - 19 IP - 3 DP - 2003 May-Jun TI - Improved production of recombinant ovine interferon-tau by mut(+) strain of Pichia pastoris using an optimized methanol feed profile. PG - 794-802 AB - Recombinant ovine interferon-tau (r-oIFN-tau) production by Pichia pastoris was studied using methanol as the sole carbon source during induction. The cells were grown on glycerol up to a certain cell density before induction of the AOX1 promoter by methanol for expression of the recombinant protein. Cell growth on methanol has been modeled using a substrate-feed equation, which served as the basis for an effective computer control of the process. The r-oIFN-tau concentration in the culture began to decline despite continued cell growth after 50 (+/- 6) h of induction, which was associated with an increase in proteolytic activity of the fermentation broth. A specific growth rate of 0.025 h(-1) was found to be optimal for r-oIFN-tau production. No significant improvement in r-oIFN-tau production was observed when the specific growth rate was stepped up before the critical point when r-oIFN-tau concentration started decreasing during fermentation. However, best results were obtained when the specific growth rate was stepped down from 0.025 to 0.02 h(-1) at 38 h of induction, whereby the active production period was prolonged until 70 h of induction and the broth protease activity was correspondingly reduced. The corresponding maximum protein yield was 391.7 mg x L(-1) after 70 h of fermentation. The proteolytic activity could be reduced by performing fermentations at specific growth rates of 0.025 h(-1) or below. The recombinant protein production can be performed at an optimal yield by directly controlling the methanol feed rate by a computer-controlled model. The production profile of r-oIFN-tau was found to be significantly different from other secreted and intracellular recombinant protein processes, which is an indication that recombinant protein production in Pichia pastoris needs to be optimized as individual processes following established principles. FAU - Sinha, Jayanta AU - Sinha J AD - Biological Process Development Facility, Department of Chemical Engineering, University of Nebraska-Lincoln, Lincoln, Nebraska 68583, USA. FAU - Plantz, Bradley A AU - Plantz BA FAU - Zhang, Wenhui AU - Zhang W FAU - Gouthro, Mark AU - Gouthro M FAU - Schlegel, Vicki AU - Schlegel V FAU - Liu, Chih-Ping AU - Liu CP FAU - Meagher, Michael M AU - Meagher MM LA - eng PT - Comparative Study PT - Evaluation Study PT - Journal Article PT - Validation Study PL - United States TA - Biotechnol Prog JT - Biotechnology progress JID - 8506292 RN - 0 (Interferon Type I) RN - 0 (Pregnancy Proteins) RN - 0 (Recombinant Proteins) RN - 0 (interferon tau) RN - Y4S76JWI15 (Methanol) SB - IM MH - Animals MH - Bioreactors/*microbiology MH - Cell Culture Techniques/*methods MH - Cell Division/physiology MH - Feedback MH - Interferon Type I/*biosynthesis/genetics/isolation & purification MH - Methanol/*metabolism MH - *Models, Biological MH - Pichia/cytology/genetics/*growth & development/*metabolism MH - Pregnancy Proteins/*biosynthesis/genetics/isolation & purification MH - Protein Engineering/*methods MH - Quality Control MH - Recombinant Proteins/biosynthesis MH - Sheep EDAT- 2003/06/07 05:00 MHDA- 2004/05/25 05:00 CRDT- 2003/06/07 05:00 PHST- 2003/06/07 05:00 [pubmed] PHST- 2004/05/25 05:00 [medline] PHST- 2003/06/07 05:00 [entrez] AID - 10.1021/bp025744q [doi] PST - ppublish SO - Biotechnol Prog. 2003 May-Jun;19(3):794-802. doi: 10.1021/bp025744q.