PMID- 20445880 OWN - NLM STAT- MEDLINE DCOM- 20100716 LR - 20100506 IS - 1473-0197 (Print) IS - 1473-0189 (Linking) VI - 10 IP - 10 DP - 2010 May 21 TI - A facile route for irreversible bonding of plastic-PDMS hybrid microdevices at room temperature. PG - 1274-80 LID - 10.1039/b924753j [doi] AB - Plastic materials do not generally form irreversible bonds with poly(dimethylsiloxane) (PDMS) regardless of oxygen plasma treatment and a subsequent thermal process. In this paper, we perform plastic-PDMS bonding at room temperature, mediated by the formation of a chemically robust amine-epoxy bond at the interfaces. Various plastic materials, such as poly(methylmethacrylate) (PMMA), polycarbonate (PC), polyimide (PI), and poly(ethylene terephthalate) (PET) were adopted as choices for plastic materials. Irrespective of the plastic materials used, the surfaces were successfully modified with amine and epoxy functionalities, confirmed by the surface characterizations such as water contact angle measurements and X-ray photoelectron spectroscopy (XPS), and chemically robust and irreversible bonding was successfully achieved within 1 h at room temperature. The bonding strengths of PDMS with PMMA and PC sheets were measured to be 180 and 178 kPa, respectively, and their assemblies containing microchannel structures endured up to 74 and 84 psi (510 and 579 kPa) of introduced compressed air, respectively, without destroying the microdevices, representing a robust and highly stable interfacial bonding. In addition to microchannel-molded PDMS bonded with flat plastic substrates, microchannel-embossed plastics were also bonded with a flat PDMS sheet, and both types of bonded assemblies displayed sufficiently robust bonding, tolerating an intense influx of liquid whose per-minute injection volume was nearly 1000 to 2000 times higher than the total internal volume of the microchannel used. In addition to observing the bonding performance, we also investigated the potential of surface amine and epoxy functionalities as durable chemical adhesives by observing their storage-time-dependent bonding performances. FAU - Tang, Linzhi AU - Tang L AD - Gachon BioNano Research Institute & Division of BioNano Technology and College of BioNano Technology, Kyungwon University, San 65 Bokjeong-dong, Sujeong-gu, Seongnam, Gyeonggi-do 461-701, Korea. FAU - Lee, Nae Yoon AU - Lee NY LA - eng PT - Journal Article PT - Research Support, Non-U.S. Gov't DEP - 20100216 PL - England TA - Lab Chip JT - Lab on a chip JID - 101128948 RN - 0 (Adhesives) RN - 0 (Amines) RN - 0 (Dimethylpolysiloxanes) RN - 0 (Epoxy Compounds) RN - 0 (Plastics) RN - 0 (Silanes) RN - 63148-62-9 (baysilon) SB - IM MH - Adhesives/chemistry MH - Amines/chemistry MH - Dimethylpolysiloxanes/*chemistry MH - Epoxy Compounds/chemistry MH - Feasibility Studies MH - Photoelectron Spectroscopy MH - Plastics/*chemistry MH - Silanes/chemistry MH - Surface Properties MH - *Temperature MH - Time Factors EDAT- 2010/05/07 06:00 MHDA- 2010/07/17 06:00 CRDT- 2010/05/07 06:00 PHST- 2010/05/07 06:00 [entrez] PHST- 2010/05/07 06:00 [pubmed] PHST- 2010/07/17 06:00 [medline] AID - 10.1039/b924753j [doi] PST - ppublish SO - Lab Chip. 2010 May 21;10(10):1274-80. doi: 10.1039/b924753j. Epub 2010 Feb 16.