PMID- 20589669 OWN - NLM STAT- MEDLINE DCOM- 20101104 LR - 20100705 IS - 1097-0290 (Electronic) IS - 0006-3592 (Linking) VI - 106 IP - 6 DP - 2010 Aug 15 TI - Defining process design space for monoclonal antibody cell culture. PG - 894-905 LID - 10.1002/bit.22764 [doi] AB - The concept of design space has been taking root as a foundation of in-process control strategies for biopharmaceutical manufacturing processes. During mapping of the process design space, the multidimensional combination of operational variables is studied to quantify the impact on process performance in terms of productivity and product quality. An efficient methodology to map the design space for a monoclonal antibody cell culture process is described. A failure modes and effects analysis (FMEA) was used as the basis for the process characterization exercise. This was followed by an integrated study of the inoculum stage of the process which includes progressive shake flask and seed bioreactor steps. The operating conditions for the seed bioreactor were studied in an integrated fashion with the production bioreactor using a two stage design of experiments (DOE) methodology to enable optimization of operating conditions. A two level Resolution IV design was followed by a central composite design (CCD). These experiments enabled identification of the edge of failure and classification of the operational parameters as non-key, key or critical. In addition, the models generated from the data provide further insight into balancing productivity of the cell culture process with product quality considerations. Finally, process and product-related impurity clearance was evaluated by studies linking the upstream process with downstream purification. Production bioreactor parameters that directly influence antibody charge variants and glycosylation in CHO systems were identified. FAU - Abu-Absi, Susan Fugett AU - Abu-Absi SF AD - Manufacturing Sciences & Technology, Bristol-Myers Squibb Co., 6000 Thompson Road, East Syracuse, New York 13057, USA. FAU - Yang, LiYing AU - Yang L FAU - Thompson, Patrick AU - Thompson P FAU - Jiang, Canping AU - Jiang C FAU - Kandula, Sunitha AU - Kandula S FAU - Schilling, Bernhard AU - Schilling B FAU - Shukla, Abhinav A AU - Shukla AA LA - eng PT - Journal Article PL - United States TA - Biotechnol Bioeng JT - Biotechnology and bioengineering JID - 7502021 RN - 0 (Antibodies, Monoclonal) RN - 0 (Recombinant Proteins) SB - IM MH - Animals MH - Antibodies, Monoclonal/*biosynthesis MH - Bioreactors MH - Biotechnology/*methods MH - CHO Cells MH - Cell Culture Techniques/methods MH - Cricetinae MH - Cricetulus MH - Drug Industry/*methods MH - Recombinant Proteins/biosynthesis EDAT- 2010/07/01 06:00 MHDA- 2010/11/05 06:00 CRDT- 2010/07/01 06:00 PHST- 2010/07/01 06:00 [entrez] PHST- 2010/07/01 06:00 [pubmed] PHST- 2010/11/05 06:00 [medline] AID - 10.1002/bit.22764 [doi] PST - ppublish SO - Biotechnol Bioeng. 2010 Aug 15;106(6):894-905. doi: 10.1002/bit.22764.