PMID- 22570275 OWN - NLM STAT- MEDLINE DCOM- 20121022 LR - 20161125 IS - 1520-6017 (Electronic) IS - 0022-3549 (Linking) VI - 101 IP - 8 DP - 2012 Aug TI - Development of a fluid bed granulation design space using critical quality attribute weighted tolerance intervals. PG - 2917-29 LID - 10.1002/jps.23185 [doi] AB - The fluid bed granulation and drying unit operation were used as a case study for control systems implementation. This single processor was used to blend, granulate, dry, and cool the materials. The current study demonstrated control of each of the phases using a fully automated, hybrid control system that incorporated first-principle modeling, empirical design of experiments (DOE), and process analytical technology to assure the production of constant product quality. The system allowed data to be collected efficiently for the development of a rigorous design space that combined formulation factors, process factors, and their interactions to define a tolerance surface where risk of future product failure was significantly reduced. The DOE incorporated microcrystalline cellulose and lactose monohydrate, excipients with substantially different wetting properties, to elucidate the relationship between the critical process parameters of the unit operation and the material properties of the formulation components. The extended analysis of covariance model enabled these factors and their interaction terms to be described in a single model. The results indicate that the development of a tolerance interval-based weighted design space can enhance product understanding and thereby help to assure future product quality. CI - Copyright (c) 2012 Wiley Periodicals, Inc. FAU - Zacour, Brian M AU - Zacour BM AD - Duquesne Center for Pharmaceutical Technology, Duquesne University, Pittsburgh, Pennsylvania 15282, USA. FAU - Drennen, James K 3rd AU - Drennen JK 3rd FAU - Anderson, Carl A AU - Anderson CA LA - eng PT - Journal Article DEP - 20120508 PL - United States TA - J Pharm Sci JT - Journal of pharmaceutical sciences JID - 2985195R RN - 0 (Excipients) RN - 9004-34-6 (Cellulose) RN - J2B2A4N98G (Lactose) RN - OP1R32D61U (microcrystalline cellulose) SB - IM MH - Cellulose/*chemistry MH - Drug Compounding/*methods MH - Excipients/*chemistry MH - Lactose/*chemistry MH - Models, Chemical MH - Models, Statistical MH - Particle Size EDAT- 2012/05/10 06:00 MHDA- 2012/10/23 06:00 CRDT- 2012/05/10 06:00 PHST- 2012/02/28 00:00 [received] PHST- 2012/03/27 00:00 [revised] PHST- 2012/04/19 00:00 [accepted] PHST- 2012/05/10 06:00 [entrez] PHST- 2012/05/10 06:00 [pubmed] PHST- 2012/10/23 06:00 [medline] AID - S0022-3549(15)31478-7 [pii] AID - 10.1002/jps.23185 [doi] PST - ppublish SO - J Pharm Sci. 2012 Aug;101(8):2917-29. doi: 10.1002/jps.23185. Epub 2012 May 8.