PMID- 23638984 OWN - NLM STAT- MEDLINE DCOM- 20150105 LR - 20140519 IS - 1520-5762 (Electronic) IS - 0363-9045 (Linking) VI - 40 IP - 6 DP - 2014 Jun TI - Correlating bilayer tablet delamination tendencies to micro-environmental thermodynamic conditions during pan coating. PG - 829-37 LID - 10.3109/03639045.2013.788014 [doi] AB - OBJECTIVE: The objective of this study was to determine the impact that the micro-environment, as measured by PyroButton data loggers, experienced by tablets during the pan coating unit operation had on the layer adhesion of bilayer tablets in open storage conditions. MATERIALS AND METHODS: A full factorial design of experiments (DOE) with three center points was conducted to study the impact of final tablet hardness, film coating spray rate and film coating exhaust temperature on the delamination tendencies of bilayer tablets. PyroButton data loggers were placed (fixed) at various locations in a pan coater and were also allowed to freely move with the tablet bed to measure the micro-environmental temperature and humidity conditions of the tablet bed. RESULTS: The variance in the measured micro-environment via PyroButton data loggers accounted for 75% of the variance in the delamination tendencies of bilayer tablets on storage (R(2 )= 0.75). A survival analysis suggested that tablet hardness and coating spray rate significantly impacted the delamination tendencies of the bilayer tablets under open storage conditions. The coating exhaust temperature did not show good correlation with the tablets' propensity to crack indicating that it was not representative of the coating micro-environment. Models created using data obtained from the PyroButton data loggers outperformed models created using primary DOE factors in the prediction of bilayer tablet strength, especially upon equipment or scale transfers. CONCLUSION: The coating micro-environment experienced by tablets during the pan coating unit operation significantly impacts the strength of the bilayer interface of tablets on storage. FAU - Zacour, Brian M AU - Zacour BM AD - Drug Product Science and Technology, Bristol-Myers Squibb , New Brunswick, NJ , USA. FAU - Pandey, Preetanshu AU - Pandey P FAU - Subramanian, Ganeshkumar AU - Subramanian G FAU - Gao, Julia Z AU - Gao JZ FAU - Nikfar, Faranak AU - Nikfar F LA - eng PT - Journal Article DEP - 20130503 PL - England TA - Drug Dev Ind Pharm JT - Drug development and industrial pharmacy JID - 7802620 RN - 0 (Drug Combinations) RN - 0 (Excipients) RN - 0 (Tablets) SB - IM MH - *Drug Combinations MH - Drug Compounding/*methods/standards MH - Drug Stability MH - Drug Storage MH - Excipients/chemistry MH - Hardness MH - Models, Chemical MH - Tablets/*chemistry/*standards MH - *Thermodynamics OTO - NOTNLM OT - Bilayer OT - PyroButton data loggers OT - delamination OT - micro-environmental humidity, micro-environmental temperature OT - pan coating OT - tablet-bed humidity OT - tablet-bed temperature EDAT- 2013/05/04 06:00 MHDA- 2015/01/06 06:00 CRDT- 2013/05/04 06:00 PHST- 2013/05/04 06:00 [entrez] PHST- 2013/05/04 06:00 [pubmed] PHST- 2015/01/06 06:00 [medline] AID - 10.3109/03639045.2013.788014 [doi] PST - ppublish SO - Drug Dev Ind Pharm. 2014 Jun;40(6):829-37. doi: 10.3109/03639045.2013.788014. Epub 2013 May 3.