PMID- 27522919 OWN - NLM STAT- MEDLINE DCOM- 20171031 LR - 20171127 IS - 1520-6017 (Electronic) IS - 0022-3549 (Linking) VI - 105 IP - 10 DP - 2016 Oct TI - Accelerating Vaccine Formulation Development Using Design of Experiment Stability Studies. PG - 3046-3056 LID - S0022-3549(16)41512-1 [pii] LID - 10.1016/j.xphs.2016.06.014 [doi] AB - Vaccine drug product thermal stability often depends on formulation input factors and how they interact. Scientific understanding and professional experience typically allows vaccine formulators to accurately predict the thermal stability output based on formulation input factors such as pH, ionic strength, and excipients. Thermal stability predictions, however, are not enough for regulators. Stability claims must be supported by experimental data. The Quality by Design approach of Design of Experiment (DoE) is well suited to describe formulation outputs such as thermal stability in terms of formulation input factors. A DoE approach particularly at elevated temperatures that induce accelerated degradation can provide empirical understanding of how vaccine formulation input factors and interactions affect vaccine stability output performance. This is possible even when clear scientific understanding of particular formulation stability mechanisms are lacking. A DoE approach was used in an accelerated 37( degrees )C stability study of an aluminum adjuvant Neisseria meningitidis serogroup B vaccine. Formulation stability differences were identified after only 15 days into the study. We believe this study demonstrates the power of combining DoE methodology with accelerated stress stability studies to accelerate and improve vaccine formulation development programs particularly during the preformulation stage. CI - Copyright (c) 2016 American Pharmacists Association(R). Published by Elsevier Inc. All rights reserved. FAU - Ahl, Patrick L AU - Ahl PL AD - Vaccine Bioprocess Research and Development, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486; Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033. Electronic address: patrick_ahl@merck.com. FAU - Mensch, Christopher AU - Mensch C AD - Vaccine Bioprocess Research and Development, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486; Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033. FAU - Hu, Binghua AU - Hu B AD - Vaccine Bioprocess Research and Development, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486; Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033. FAU - Pixley, Heidi AU - Pixley H AD - Vaccine Bioprocess Research and Development, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486; Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033. FAU - Zhang, Lan AU - Zhang L AD - Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033; Infectious Diseases and Vaccines Discovery, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486. FAU - Dieter, Lance AU - Dieter L AD - Vaccine Bioprocess Research and Development, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486; Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033. FAU - Russell, Ryann AU - Russell R AD - Vaccine Bioprocess Research and Development, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486; Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033. FAU - Smith, William J AU - Smith WJ AD - Vaccine Bioprocess Research and Development, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486; Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033. FAU - Przysiecki, Craig AU - Przysiecki C AD - Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033; Infectious Diseases and Vaccines Discovery, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486. FAU - Kosinski, Mike AU - Kosinski M AD - Vaccine Bioprocess Research and Development, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486; Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033. FAU - Blue, Jeffrey T AU - Blue JT AD - Vaccine Bioprocess Research and Development, Merck Research Laboratories, Merck & Co., Inc., West Point, Pennsylvania 19486; Merck Research Laboratories, Merck & Co., Inc., Kenilworth, New Jersey 07033. LA - eng PT - Journal Article DEP - 20160811 PL - United States TA - J Pharm Sci JT - Journal of pharmaceutical sciences JID - 2985195R RN - 0 (Adjuvants, Immunologic) RN - 0 (Vaccines) SB - IM MH - Adjuvants, Immunologic/administration & dosage/*chemistry MH - Animals MH - Chemistry, Pharmaceutical MH - Drug Compounding/*methods/trends MH - *Drug Design MH - Drug Stability MH - Female MH - Meningitis, Meningococcal/immunology/prevention & control MH - Mice MH - Neisseria meningitidis/drug effects/immunology MH - Vaccines/administration & dosage/*chemistry/immunology OTO - NOTNLM OT - analytical biochemistry OT - biotechnology OT - excipients OT - stability OT - vaccine adjuvants OT - vaccines EDAT- 2016/08/16 06:00 MHDA- 2017/11/01 06:00 CRDT- 2016/08/16 06:00 PHST- 2016/04/12 00:00 [received] PHST- 2016/05/20 00:00 [revised] PHST- 2016/06/09 00:00 [accepted] PHST- 2016/08/16 06:00 [entrez] PHST- 2016/08/16 06:00 [pubmed] PHST- 2017/11/01 06:00 [medline] AID - S0022-3549(16)41512-1 [pii] AID - 10.1016/j.xphs.2016.06.014 [doi] PST - ppublish SO - J Pharm Sci. 2016 Oct;105(10):3046-3056. doi: 10.1016/j.xphs.2016.06.014. Epub 2016 Aug 11.