PMID- 29149991 OWN - NLM STAT- PubMed-not-MEDLINE DCOM- 20180131 LR - 20180131 IS - 1873-4324 (Electronic) IS - 0003-2670 (Linking) VI - 997 DP - 2018 Jan 2 TI - A fast and low-cost microfabrication approach for six types of thermoplastic substrates with reduced feature size and minimized bulges using sacrificial layer assisted laser engraving. PG - 24-34 LID - S0003-2670(17)31189-3 [pii] LID - 10.1016/j.aca.2017.10.030 [doi] AB - Since polydimethylsiloxane (PDMS) is notorious for its severe sorption to biological compounds and even nanoparticles, thermoplastics become a promising substrate for microdevices. Although CO(2) laser engraving is an efficient method for thermoplastic device fabrication, it accompanies with poor bonding issues due to severe bulging and large feature size determined by the diameter of laser beam. In this study, a low-cost microfabrication method is proposed by reversibly sealing a 1 mm thick polymethylmethacrylate (PMMA) over an engraving substrate to reduce channel feature size and minimize bulges of laser engraved channels. PMMA, polycarbonate (PC), polystyrene (PS), perfluoroalkoxy alkane (PFA), cyclic-olefin polymers (COP) and polylactic acid (PLA) were found compatible with this sacrificial layer assisted laser engraving technique. Microchannel width as small as approximately 40 mum was attainable by a laser beam that was 5 times larger in diameter. Bulging height was significantly reduced to less 5 mum for most substrates, which facilitated leak proof device bonding without channel deformation. Microdevices with high aspect ratio channels were prepared to demonstrate the applicability of this microfabrication method. We believe this fast and low-cost fabrication approach for thermoplastics will be of interest to researchers who have encountered problem with polydimethylsiloxane based microdevices in their applications. CI - Copyright (c) 2017 Elsevier B.V. All rights reserved. FAU - Gu, Longjun AU - Gu L AD - Institute of Chinese Medical Sciences, University of Macau, Macau SAR, China. FAU - Yu, Guodong AU - Yu G AD - Institute of Chinese Medical Sciences, University of Macau, Macau SAR, China. FAU - Li, Cheuk-Wing AU - Li CW AD - Institute of Chinese Medical Sciences, University of Macau, Macau SAR, China. Electronic address: cheukwli@umac.mo. LA - eng PT - Journal Article DEP - 20171027 PL - Netherlands TA - Anal Chim Acta JT - Analytica chimica acta JID - 0370534 OTO - NOTNLM OT - CO(2) laser OT - High aspect ratio OT - Minimized bulge height OT - Reduced feature size OT - Sacrificial layer OT - Thermoplastics EDAT- 2017/11/19 06:00 MHDA- 2017/11/19 06:01 CRDT- 2017/11/19 06:00 PHST- 2017/04/20 00:00 [received] PHST- 2017/10/18 00:00 [revised] PHST- 2017/10/23 00:00 [accepted] PHST- 2017/11/19 06:00 [entrez] PHST- 2017/11/19 06:00 [pubmed] PHST- 2017/11/19 06:01 [medline] AID - S0003-2670(17)31189-3 [pii] AID - 10.1016/j.aca.2017.10.030 [doi] PST - ppublish SO - Anal Chim Acta. 2018 Jan 2;997:24-34. doi: 10.1016/j.aca.2017.10.030. Epub 2017 Oct 27.