PMID- 29499299 OWN - NLM STAT- MEDLINE DCOM- 20180925 LR - 20180925 IS - 1873-3441 (Electronic) IS - 0939-6411 (Linking) VI - 127 DP - 2018 Jun TI - Formulating monoclonal antibodies as powders for reconstitution at high concentration using spray drying: Models and pitfalls. PG - 407-422 LID - S0939-6411(17)31347-4 [pii] LID - 10.1016/j.ejpb.2018.02.002 [doi] AB - In anticipation of non-invasive routes capable of delivering adequately high, systemic monoclonal antibody (mAb) concentrations, subcutaneous (SC) injection is arguably the most patient friendly alternative administration route available for this drug class. However, due to the limited volume that can be administered through this route and mAbs' relatively low therapeutic activity, solutions for subcutaneous injection often need to be highly concentrated, making them inherently more prone to potentially detrimental protein (self-) interaction, which is why mAb formulations for SC injection and other highly concentrated mAb solutions are often dried to increase their stability. In this work we investigated spray drying (SD) as a drying technique for formulating mAbs as powders for reconstitution, assessing the influence of SD process parameters, as well as excipients present in the feed solution on both mAb stability and relevant powder characteristics for reconstitution using a model mAb. By employing a design of experiments approach, we were able to provide statistically substantiated evidence for the reconstitution time reducing and stability improving properties of l-arginineHCl, l-histidineHCl, l-lysineHCl and polysorbate 20 when combined with a disaccharide in SD mAb powders for reconstitution. Additionally, the study yielded several statistical models describing process parameter influences on relevant powder and mAb stability characteristics. CI - Copyright (c) 2018 Elsevier B.V. All rights reserved. FAU - Batens, Maarten AU - Batens M AD - Drug Delivery and Disposition, KU Leuven, Leuven, Belgium. FAU - Massant, Jan AU - Massant J AD - Biological Formulation Development, UCB Pharma, Braine l'Alleud, Belgium. FAU - Teodorescu, Bianca AU - Teodorescu B AD - Non-Clinical Statistics, UCB Pharma, Braine l'Alleud, Belgium. FAU - Van den Mooter, Guy AU - Van den Mooter G AD - Drug Delivery and Disposition, KU Leuven, Leuven, Belgium. Electronic address: guy.vandenmooter@kuleuven.be. LA - eng PT - Journal Article DEP - 20180227 PL - Netherlands TA - Eur J Pharm Biopharm JT - European journal of pharmaceutics and biopharmaceutics : official journal of Arbeitsgemeinschaft fur Pharmazeutische Verfahrenstechnik e.V JID - 9109778 RN - 0 (Antibodies, Monoclonal) RN - 0 (Excipients) RN - 0 (Powders) SB - IM MH - Antibodies, Monoclonal/*chemistry MH - Chemistry, Pharmaceutical/methods MH - Desiccation/methods MH - Drug Compounding MH - Excipients/chemistry MH - Freeze Drying/methods MH - Injections, Subcutaneous/methods MH - Particle Size MH - Powders/*chemistry OTO - NOTNLM OT - Amino acid OT - Design of experiments OT - Disaccharide OT - High concentration OT - Monoclonal antibody OT - Protein formulation OT - Reconstitution OT - Spray drying OT - Stability OT - Surfactant EDAT- 2018/03/03 06:00 MHDA- 2018/09/27 06:00 CRDT- 2018/03/03 06:00 PHST- 2017/11/23 00:00 [received] PHST- 2018/02/01 00:00 [revised] PHST- 2018/02/01 00:00 [accepted] PHST- 2018/03/03 06:00 [pubmed] PHST- 2018/09/27 06:00 [medline] PHST- 2018/03/03 06:00 [entrez] AID - S0939-6411(17)31347-4 [pii] AID - 10.1016/j.ejpb.2018.02.002 [doi] PST - ppublish SO - Eur J Pharm Biopharm. 2018 Jun;127:407-422. doi: 10.1016/j.ejpb.2018.02.002. Epub 2018 Feb 27.