PMID- 29677152 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20201001 IS - 1996-1944 (Print) IS - 1996-1944 (Electronic) IS - 1996-1944 (Linking) VI - 11 IP - 4 DP - 2018 Apr 20 TI - Optimization of the Critical Parameters of the Spherical Agglomeration Crystallization Method by the Application of the Quality by Design Approach. LID - 10.3390/ma11040635 [doi] LID - 635 AB - This research work presents the use of the Quality by Design (QbD) concept for optimization of the spherical agglomeration crystallization method in the case of the active agent, ambroxol hydrochloride (AMB HCl). AMB HCl spherical crystals were formulated by the spherical agglomeration method, which was applied as an antisolvent technique. Spherical crystals have good flowing properties, which makes the direct compression tableting method applicable. This means that the amount of additives used can be reduced and smaller tablets can be formed. For the risk assessment, LeanQbD Software was used. According to its results, four independent variables (mixing type and time, dT (temperature difference between solvent and antisolvent), and composition (solvent/antisolvent volume ratio)) and three dependent variables (mean particle size, aspect ratio, and roundness) were selected. Based on these, a 2(-)3 mixed-level factorial design was constructed, crystallization was accomplished, and the results were evaluated using Statistica for Windows 13 program. Product assay was performed and it was revealed that improvements in the mean particle size (from ~13 to ~200 µm), roundness (from ~2.4 to ~1.5), aspect ratio (from ~1.7 to ~1.4), and flow properties were observed while polymorphic transitions were avoided. FAU - Gyulai, Orsolya AU - Gyulai O AUID- ORCID: 0000-0002-5582-4184 AD - Institute of Pharmaceutical Technology and Regulatory Affairs, University of Szeged, 6720 Szeged, Hungary. gyulai.orsolya@pharm.u-szeged.hu. FAU - Kovacs, Anita AU - Kovacs A AD - Institute of Pharmaceutical Technology and Regulatory Affairs, University of Szeged, 6720 Szeged, Hungary. anita.kovacs@pharm.u-szeged.hu. FAU - Sovany, Tamas AU - Sovany T AUID- ORCID: 0000-0003-3392-7788 AD - Institute of Pharmaceutical Technology and Regulatory Affairs, University of Szeged, 6720 Szeged, Hungary. t.sovany@pharm.u-szeged.hu. FAU - Csoka, Ildiko AU - Csoka I AD - Institute of Pharmaceutical Technology and Regulatory Affairs, University of Szeged, 6720 Szeged, Hungary. csoka@pharm.u-szeged.hu. FAU - Aigner, Zoltan AU - Aigner Z AD - Institute of Pharmaceutical Technology and Regulatory Affairs, University of Szeged, 6720 Szeged, Hungary. aigner@pharm.u-szeged.hu. LA - eng PT - Journal Article DEP - 20180420 PL - Switzerland TA - Materials (Basel) JT - Materials (Basel, Switzerland) JID - 101555929 PMC - PMC5951519 OTO - NOTNLM OT - ambroxol hydrochloride OT - factorial design OT - powder rheology analysis OT - quality by design OT - spherical crystallization OT - spherical morphology OT - statistical analysis COIS- The authors declare no conflict of interest. EDAT- 2018/04/21 06:00 MHDA- 2018/04/21 06:01 PMCR- 2018/04/20 CRDT- 2018/04/21 06:00 PHST- 2018/03/26 00:00 [received] PHST- 2018/04/12 00:00 [revised] PHST- 2018/04/18 00:00 [accepted] PHST- 2018/04/21 06:00 [entrez] PHST- 2018/04/21 06:00 [pubmed] PHST- 2018/04/21 06:01 [medline] PHST- 2018/04/20 00:00 [pmc-release] AID - ma11040635 [pii] AID - materials-11-00635 [pii] AID - 10.3390/ma11040635 [doi] PST - epublish SO - Materials (Basel). 2018 Apr 20;11(4):635. doi: 10.3390/ma11040635.