PMID- 32066126 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20200319 IS - 1361-6528 (Electronic) IS - 0957-4484 (Linking) VI - 31 IP - 22 DP - 2020 May 29 TI - Gram-scale synthesis of alkoxide-derived nitrogen-doped carbon foam as a support for Fe-N-C electrocatalysts. PG - 225401 LID - 10.1088/1361-6528/ab76ed [doi] AB - Non-platinum group metal (non-PGM) catalysts for the oxygen reduction reaction (ORR) are set to reduce the cost of polymer electrolyte membrane fuel cells (PEFCs) by replacing platinum at the cathode. We previously developed unique nitrogen-doped carbon foams by template-free pyrolysis of alkoxide powders synthesized using a high temperature and high pressure solvothermal reaction. These were shown to be effective ORR electrocatalysts in alkaline media. Here, we present a new optimised synthesis protocol which is carried out at ambient temperature and pressure, enabling us to safely increase the batch size to 2 g, increase the yield by 60%, increase the specific surface area to 1866 m(2) g(-1), and control the nitrogen content (between 1.0 and 5.2 at%). These optimized nitrogen-doped carbon foams are then utilized as effective supports for Fe-N-C catalysts for the ORR in acid media, whilst multiphysics modelling is used to gain insight into the electrochemical performance. This work highlights the importance of the properties of the carbon support in the design of Pt-free electrocatalysts. FAU - Mufundirwa, Albert AU - Mufundirwa A AD - Department of Hydrogen Energy Systems, Faculty of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395, Japan. FAU - Harrington, George F AU - Harrington GF FAU - Ismail, Mohammed S AU - Ismail MS FAU - Smid, Bretislav AU - Smid B FAU - Cunning, Benjamin V AU - Cunning BV FAU - Shundo, Yu AU - Shundo Y FAU - Pourkashanian, Mohamed AU - Pourkashanian M FAU - Sasaki, Kazunari AU - Sasaki K FAU - Hayashi, Akari AU - Hayashi A FAU - Lyth, Stephen M AU - Lyth SM LA - eng PT - Journal Article DEP - 20200217 PL - England TA - Nanotechnology JT - Nanotechnology JID - 101241272 SB - IM EDAT- 2020/02/18 06:00 MHDA- 2020/02/18 06:01 CRDT- 2020/02/18 06:00 PHST- 2020/02/18 06:00 [pubmed] PHST- 2020/02/18 06:01 [medline] PHST- 2020/02/18 06:00 [entrez] AID - 10.1088/1361-6528/ab76ed [doi] PST - ppublish SO - Nanotechnology. 2020 May 29;31(22):225401. doi: 10.1088/1361-6528/ab76ed. Epub 2020 Feb 17.