PMID- 32290729 OWN - NLM STAT- MEDLINE DCOM- 20210204 LR - 20210204 IS - 1520-5762 (Electronic) IS - 0363-9045 (Linking) VI - 46 IP - 5 DP - 2020 May TI - Filling of lactose-based formulations in a tamping-pin capsule filler. PG - 775-787 LID - 10.1080/03639045.2020.1753063 [doi] AB - We studied three lactose-based formulations in terms of bulk powder properties and capsule-filling behavior in a tamping-pin capsule filling system, to which several mechanical adaptions were made for process optimization in light of future continuous production. The model formulations were thoroughly characterized and filled into size 1 capsules according a well-defined design of experiments (DoE). Overall, the three entirely different formulations were successfully filled within the selected design space. The fill weight and fill weight variability can be adjusted by fine-tuning the process settings, like the pin immersion depth and the maximum compaction pressure (pneumatic or spring-controlled), and by using the appropriate powder bed height and mechanical adaptions. This study demonstrated that selection of process parameters and mechanical adaptions could enhance the filling performance, especially in continuous production, since they reduce the powder volume in the process. Moreover, we showed that a tamping-pin system is capable of successfully filling a broad range of powders with various material characteristics and can potentially be used in a continuous production mode. FAU - Faulhammer, Eva AU - Faulhammer E AD - Research Center Pharmaceutical Engineering GmbH, Graz, Austria. FAU - Kruisz, Julia AU - Kruisz J AD - Research Center Pharmaceutical Engineering GmbH, Graz, Austria. FAU - Scheibelhofer, Otto AU - Scheibelhofer O AD - Research Center Pharmaceutical Engineering GmbH, Graz, Austria. FAU - Rehrl, Jakob AU - Rehrl J AD - Research Center Pharmaceutical Engineering GmbH, Graz, Austria. AD - Institute of Automation and Control, Graz University of Technology, Graz, Austria. FAU - Witschnigg, Andreas AU - Witschnigg A AD - Research Center Pharmaceutical Engineering GmbH, Graz, Austria. FAU - Khinast, Johannes G AU - Khinast JG AD - Research Center Pharmaceutical Engineering GmbH, Graz, Austria. AD - Institute of Process and Particle Engineering, Graz University of Technology, Graz, Austria. LA - eng PT - Journal Article DEP - 20200417 PL - England TA - Drug Dev Ind Pharm JT - Drug development and industrial pharmacy JID - 7802620 RN - 0 (Capsules) RN - 0 (Powders) RN - J2B2A4N98G (Lactose) SB - IM MH - Capsules MH - Chemistry, Pharmaceutical/*instrumentation/*methods MH - Drug Compounding/*methods MH - Lactose/*chemical synthesis MH - Powders OTO - NOTNLM OT - Tamping-pin capsule filling OT - continuous manufacturing OT - lactose-based formulations OT - material characterization OT - process optimization EDAT- 2020/04/16 06:00 MHDA- 2021/02/05 06:00 CRDT- 2020/04/16 06:00 PHST- 2020/04/16 06:00 [pubmed] PHST- 2021/02/05 06:00 [medline] PHST- 2020/04/16 06:00 [entrez] AID - 10.1080/03639045.2020.1753063 [doi] PST - ppublish SO - Drug Dev Ind Pharm. 2020 May;46(5):775-787. doi: 10.1080/03639045.2020.1753063. Epub 2020 Apr 17.