PMID- 33097504 OWN - NLM STAT- MEDLINE DCOM- 20210322 LR - 20210322 IS - 1098-5336 (Electronic) IS - 0099-2240 (Print) IS - 0099-2240 (Linking) VI - 87 IP - 1 DP - 2020 Dec 17 TI - All Treatment Parameters Affect Environmental Surface Sanitation Efficacy, but Their Relative Importance Depends on the Microbial Target. LID - 10.1128/AEM.01748-20 [doi] LID - e01748-20 AB - Environmental sanitation in food manufacturing plants promotes food safety and product microbial quality. However, the development of experimental models remains a challenge due to the complex nature of commercial cleaning processes, which include spraying water and sanitizer on equipment and structural surfaces within manufacturing space. Although simple in execution, the physical driving forces are difficult to simulate in a controlled laboratory environment. Here, we present a bench-scale bioreactor system which mimics the flow conditions in environmental sanitation programs. We applied computational fluid dynamic (CFD) simulations to obtain fluid flow parameters that better approximate and predict industrial outcomes. According to the CFD model, the local wall shear stress achieved on the target surface ranged from 0.015 to 5.00 Pa. Sanitation efficacy on six types of environmental surface materials (hydrophobicity, 57.59 to 88.61 degrees ; roughness, 2.2 to 11.9 mum) against two different microbial targets, the bacterial pathogen Listeria monocytogenes and Exophiala species spoilage fungi, were evaluated using the bench-scale bioreactor system. The relative reduction ranged from 0.0 to 0.82 for Exophiala spp., which corresponded to a 0.0 to 2.21 log CFU/coupon reduction, and the relative reduction ranged from 0.0 to 0.93 in L. monocytogenes which corresponded to a 0.0 to 6.19 log CFU/coupon reduction. Although most treatment parameters were considered statistically significant against either L. monocytogenes or Exophiala spp., contact time was ranked as the most important predictor for L. monocytogenes reduction. Shear stress contributed the most to Exophiala spp. removal on stainless steel and Buna-N rubber, while contact time was the most important factor on HDPE (high-density polyethylene), cement, and epoxy.IMPORTANCE Commercial food manufacturers commonly employ a single sanitation program that addresses both bacterial pathogen and fungal spoilage microbiota, despite the fact that the two microbial targets respond differently to various environmental sanitation conditions. Comparison of outcome-based clusters of treatment combinations may facilitate the development of compensatory sanitation regimes where longer contact time or greater force are applied so that lower sanitizer concentrations can be used. Determination of microbiological outcomes related to sanitation program efficacy against a panel of treatment conditions allows food processors to balance tradeoffs between quality and safety with cost and waste stream management, as appropriate for their facility. CI - Copyright (c) 2020 Cai et al. FAU - Cai, Shiyu AU - Cai S AD - Department of Food Science, Cornell University, Ithaca, New York, USA. FAU - Phinney, David M AU - Phinney DM AD - Department of Food Science and Technology, The Ohio State University, Columbus, Ohio, USA. FAU - Heldman, Dennis R AU - Heldman DR AD - Department of Food Science and Technology, The Ohio State University, Columbus, Ohio, USA. FAU - Snyder, Abigail B AU - Snyder AB AUID- ORCID: 0000-0003-1141-4746 AD - Department of Food Science, Cornell University, Ithaca, New York, USA abs276@cornell.edu. LA - eng PT - Journal Article PT - Research Support, Non-U.S. Gov't DEP - 20201217 PL - United States TA - Appl Environ Microbiol JT - Applied and environmental microbiology JID - 7605801 SB - IM MH - *Bioreactors MH - Computational Chemistry MH - Computer Simulation MH - Exophiala/*physiology MH - *Hydrodynamics MH - Hydrophobic and Hydrophilic Interactions MH - Listeria monocytogenes/*physiology MH - Models, Theoretical MH - *Sanitation PMC - PMC7755260 OTO - NOTNLM OT - computational fluid dynamics OT - food safety OT - sanitation OT - spoilage EDAT- 2020/10/25 06:00 MHDA- 2021/03/23 06:00 PMCR- 2020/12/17 CRDT- 2020/10/24 05:28 PHST- 2020/07/18 00:00 [received] PHST- 2020/10/13 00:00 [accepted] PHST- 2020/10/25 06:00 [pubmed] PHST- 2021/03/23 06:00 [medline] PHST- 2020/10/24 05:28 [entrez] PHST- 2020/12/17 00:00 [pmc-release] AID - AEM.01748-20 [pii] AID - 01748-20 [pii] AID - 10.1128/AEM.01748-20 [doi] PST - epublish SO - Appl Environ Microbiol. 2020 Dec 17;87(1):e01748-20. doi: 10.1128/AEM.01748-20. Print 2020 Dec 17.