PMID- 33316734 OWN - NLM STAT- PubMed-not-MEDLINE DCOM- 20210315 LR - 20210315 IS - 1873-2828 (Electronic) IS - 1350-4177 (Print) IS - 1350-4177 (Linking) VI - 72 DP - 2021 Apr TI - Continuous acid-catalyzed esterification using a 3D printed rotor-stator hydrodynamic cavitation reactor reduces free fatty acid content in mixed crude palm oil. PG - 105419 LID - S1350-4177(20)31723-5 [pii] LID - 10.1016/j.ultsonch.2020.105419 [doi] LID - 105419 AB - Free fatty acid (FFA) content in FFA-rich mixed crude palm oil (MCPO) was reduced through a continuous esterification process. The reaction conditions were optimized, the yield purified esterified oil was determined, and the average total electricity consumption of the entire process was evaluated. The key component of this study was the cost-effective, 3D-printed rotor that was installed in a continuous rotor-stator hydrodynamic reactor. The surface of the rotor was designed with spherical holes where the center-to-center distance between them was fixed. Response surface methodology (RSM) using central composite design (CCD) was employed to analyze the design of experiments (DOE) and optimize FFA-content reduction. The optimized conditions were 17.7 vol% methanol, 2.9 vol% sulfuric acid, a 3000 rpm rotor speed, and surface holes measuring 4 mm in diameter and 6 mm in depth. The experimental results showed that the FFA content in MCPO was reduced from 11.456 to 1.028 wt% upon esterification under these optimal conditions. The maximum yield of esterified oil from the phase separation step was 96.07 vol%, and that of the purified esterified oil was 91.27 vol%. The average total energy consumed by this hydrodynamic cavitation reactor to produce this esterified oil was 0.0264 kW h/L. This 3D printed rotor-stator reactor is a promising, novel reactor technology for producing biodiesel from FFA-rich oils. CI - Copyright (c) 2020 The Author(s). Published by Elsevier B.V. All rights reserved. FAU - Min Oo, Ye AU - Min Oo Y AD - Department of Mechanical Engineering, Faculty of Engineering, Prince of Songkla University, Hat Yai, Songkhla 90110, Thailand. FAU - Prateepchaikul, Gumpon AU - Prateepchaikul G AD - Department of Mechanical Engineering, Faculty of Engineering, Prince of Songkla University, Hat Yai, Songkhla 90110, Thailand. FAU - Somnuk, Krit AU - Somnuk K AD - Department of Mechanical Engineering, Faculty of Engineering, Prince of Songkla University, Hat Yai, Songkhla 90110, Thailand. Electronic address: krit.s@psu.ac.th. LA - eng PT - Journal Article DEP - 20201206 PL - Netherlands TA - Ultrason Sonochem JT - Ultrasonics sonochemistry JID - 9433356 SB - IM PMC - PMC7803820 OTO - NOTNLM OT - 3D printing OT - Esterification OT - Free fatty acid-rich oils OT - Hydrodynamic cavitation COIS- The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. EDAT- 2020/12/15 06:00 MHDA- 2020/12/15 06:01 PMCR- 2020/12/06 CRDT- 2020/12/14 20:14 PHST- 2020/07/31 00:00 [received] PHST- 2020/11/17 00:00 [revised] PHST- 2020/12/02 00:00 [accepted] PHST- 2020/12/15 06:00 [pubmed] PHST- 2020/12/15 06:01 [medline] PHST- 2020/12/14 20:14 [entrez] PHST- 2020/12/06 00:00 [pmc-release] AID - S1350-4177(20)31723-5 [pii] AID - 105419 [pii] AID - 10.1016/j.ultsonch.2020.105419 [doi] PST - ppublish SO - Ultrason Sonochem. 2021 Apr;72:105419. doi: 10.1016/j.ultsonch.2020.105419. Epub 2020 Dec 6.