PMID- 33579039 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20210302 IS - 2073-4360 (Electronic) IS - 2073-4360 (Linking) VI - 13 IP - 4 DP - 2021 Feb 10 TI - The Tensile Behaviour of Highly Filled High-Density Polyethylene Quaternary Composites: Weld-Line Effects, DIC Curiosities and Shifted Deformation Mechanisms. LID - 10.3390/polym13040527 [doi] LID - 527 AB - The interactive effects between additives and weld lines, which are frequent injection-moulding defects, were studied in high-density polyethylene (HDPE) and compared to weld-line-free reference samples. These materials were formulated around a D- and I-optimal experimental design, based on a quadratic Scheffe polynomial model, with up to 60 wt% calcium carbonate, masterbatched carbon black and a stabiliser package. Where reasonable and appropriate, the behaviours of the systems were modelled using statistical techniques, for a better understanding of the underlying trends. The characterisations were performed through the use of conventional tensile testing, digital image correlation (DIC) and scanning electron microscopy (SEM). A range of complex interactive effects were found during conventional tensile testing, with DIC used to better understand and explain these effects. SEM is used to better understand the failure mechanics of some of these systems through fractography, particularly regarding particle effects. A measure is introduced to quantify the deviation of the pre-yield deformation curve from the ideal elastic case. Novel analysis of DIC results is proposed, through the use of combined time-series plots and measures quantifying the extent and localisation of peak deformation. Through this, it could be found that strong shifts in the deformation mechanisms occur as a function of formulation and the presence/absence of weld lines. Primarily, changes are noted in the onset of continuous inter- and intralamellar slip and cavitation/fibrillation, seen through the onset of localised deformation and stress-whitening. FAU - Viljoen, David AU - Viljoen D AUID- ORCID: 0000-0001-8252-9781 AD - Department of Chemical Engineering, Institute of Applied Materials, University of Pretoria, Hatfield, Pretoria 0002, South Africa. FAU - Fischer, Matthieu AU - Fischer M AD - Polymer Processing Department, Leibniz-Institut fur Polymerforschung Dresden e.V., 01069 Dresden, Germany. FAU - Kuhnert, Ines AU - Kuhnert I AUID- ORCID: 0000-0002-3795-3265 AD - Polymer Processing Department, Leibniz-Institut fur Polymerforschung Dresden e.V., 01069 Dresden, Germany. FAU - Labuschagne, Johan AU - Labuschagne J AUID- ORCID: 0000-0002-4820-4585 AD - Department of Chemical Engineering, Institute of Applied Materials, University of Pretoria, Hatfield, Pretoria 0002, South Africa. LA - eng GR - THRIP/133/31/03/2016/Technology and Human Resources for Industry Programme (THRIP), administered by the Department of Trade and Industry, South Africa./ PT - Journal Article DEP - 20210210 PL - Switzerland TA - Polymers (Basel) JT - Polymers JID - 101545357 PMC - PMC7916787 OTO - NOTNLM OT - calcium carbonate OT - carbon black OT - composite OT - deformation mechanics OT - digital image correlation OT - experimental design OT - high-density polyethylene OT - mixture model OT - stabiliser OT - tensile testing OT - weld line COIS- The authors declare no conflict of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or in the decision to publish the results. EDAT- 2021/02/14 06:00 MHDA- 2021/02/14 06:01 PMCR- 2021/02/10 CRDT- 2021/02/13 01:02 PHST- 2020/11/30 00:00 [received] PHST- 2021/01/15 00:00 [revised] PHST- 2021/01/22 00:00 [accepted] PHST- 2021/02/13 01:02 [entrez] PHST- 2021/02/14 06:00 [pubmed] PHST- 2021/02/14 06:01 [medline] PHST- 2021/02/10 00:00 [pmc-release] AID - polym13040527 [pii] AID - polymers-13-00527 [pii] AID - 10.3390/polym13040527 [doi] PST - epublish SO - Polymers (Basel). 2021 Feb 10;13(4):527. doi: 10.3390/polym13040527.