PMID- 33669493 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20210316 IS - 2072-666X (Print) IS - 2072-666X (Electronic) IS - 2072-666X (Linking) VI - 12 IP - 2 DP - 2021 Feb 19 TI - Reliability of Neural Implants-Effective Method for Cleaning and Surface Preparation of Ceramics. LID - 10.3390/mi12020209 [doi] LID - 209 AB - Neural implants provide effective treatment and diagnosis options for diseases where pharmaceutical therapies are missing or ineffective. These active implantable medical devices (AIMDs) are designed to remain implanted and functional over decades. A key factor for achieving reliability and longevity are cleaning procedures used during manufacturing to prevent failures associated with contaminations. The Implantable Devices Group (IDG) at University College London (UCL) pioneered an approach which involved a cocktail of reagents described as "Leslie's soup". This process proved to be successful but no extensive evaluation of this method and the cocktail's ingredients have been reported so far. Our study addressed this gap by a comprehensive analysis of the efficacy of this cleaning method. Surface analysis techniques complemented adhesion strengths methods to identify residues of contaminants like welding flux, solder residues or grease during typical assembly processes. Quantitative data prove the suitability of "Leslie's soup" for cleaning of ceramic components during active implant assembly when residual ionic contaminations were removed by further treatment with isopropanol and deionised water. Solder and flux contaminations were removed without further mechanical cleaning. The adhesive strength of screen-printed metalisation layers increased from 12.50 +/- 3.83 MPa without initial cleaning to 21.71 +/- 1.85 MPa. We conclude that cleaning procedures during manufacturing of AIMDs, especially the understanding of applicability and limitations, is of central importance for their reliable and longevity. FAU - Kiele, Patrick AU - Kiele P AUID- ORCID: 0000-0002-0084-6634 AD - Laboratory for Biomedical Microtechnology, Department of Microsystems Engineering-IMTEK, University of Freiburg, 79110 Freiburg, Germany. FAU - Hergesell, Jan AU - Hergesell J AD - Laboratory for Biomedical Microtechnology, Department of Microsystems Engineering-IMTEK, University of Freiburg, 79110 Freiburg, Germany. FAU - Buhler, Melanie AU - Buhler M AD - Electrochemical Energy Systems, Department of Microsystems Engineering-IMTEK, University of Freiburg, 79110 Freiburg, Germany. AD - Hahn-Schickard, 79110 Freiburg, Germany. FAU - Boretius, Tim AU - Boretius T AD - Neuroloop GmbH, 79110 Freiburg, Germany. FAU - Suaning, Gregg AU - Suaning G AD - School of Biomedical Engineering, The University of Sydney, Sydney 2006, Australia. AD - FRESCO Fellow, Freiburg Institute of Advanced Studies (FRIAS), University of Freiburg, 79104 Freiburg, Germany. FAU - Stieglitz, Thomas AU - Stieglitz T AUID- ORCID: 0000-0002-7349-4254 AD - Laboratory for Biomedical Microtechnology, Department of Microsystems Engineering-IMTEK, University of Freiburg, 79110 Freiburg, Germany. AD - Bernstein Center Freiburg, 79098 Freiburg, Germany. AD - BrainLinks-BrainTools, 79110 Freiburg, Germany. LA - eng GR - 16SV7656/Bundesministerium fur Bildung und Forschung/ PT - Journal Article DEP - 20210219 PL - Switzerland TA - Micromachines (Basel) JT - Micromachines JID - 101640903 PMC - PMC7922903 OTO - NOTNLM OT - Leslie's soup OT - Teepol-L OT - ceramic OT - cleaning OT - contaminations OT - deionised (DI) water OT - flux OT - grease OT - isopropanol OT - solder COIS- The authors declare no conflict of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or in the decision to publish the results. EDAT- 2021/03/07 06:00 MHDA- 2021/03/07 06:01 PMCR- 2021/02/19 CRDT- 2021/03/06 01:05 PHST- 2021/01/20 00:00 [received] PHST- 2021/02/16 00:00 [revised] PHST- 2021/02/17 00:00 [accepted] PHST- 2021/03/06 01:05 [entrez] PHST- 2021/03/07 06:00 [pubmed] PHST- 2021/03/07 06:01 [medline] PHST- 2021/02/19 00:00 [pmc-release] AID - mi12020209 [pii] AID - micromachines-12-00209 [pii] AID - 10.3390/mi12020209 [doi] PST - epublish SO - Micromachines (Basel). 2021 Feb 19;12(2):209. doi: 10.3390/mi12020209.