PMID- 34204558 OWN - NLM STAT- PubMed-not-MEDLINE DCOM- 20210702 LR - 20240402 IS - 1420-3049 (Electronic) IS - 1420-3049 (Linking) VI - 26 IP - 12 DP - 2021 Jun 17 TI - Efficient Generation of Microdroplets Using Tail Breakup Induced with Multi-Branch Channels. LID - 10.3390/molecules26123707 [doi] LID - 3707 AB - In recent years, research on the application of microdroplets in the fields of biotechnology and chemistry has made remarkable progress, but the technology for the stable generation of single-micrometer-scale microdroplets has not yet been established. In this paper, we developed an efficient and stable single-micrometer-scale droplet generation device based on the fragmentation of droplet tails, called "tail thread mode", that appears under moderate flow conditions. This method can efficiently encapsulate microbeads that mimic cells and chemical products in passively generated single-micrometer-scale microdroplets. The device has a simple 2D structure; a T-junction is used for droplet generation; and in the downstream, multi-branch channels are designed for droplet deformation into the tail. Several 1-2 microm droplets were successfully produced by the tail's fragmentation; this continuous splitting was induced by the branch channels. We examined a wide range of experimental conditions and found the optimal flow rate condition can be reduced to one-tenth compared to the conventional tip-streaming method. A mold was fabricated by simple soft lithography, and a polydimethylsiloxane (PDMS) device was fabricated using the mold. Based on the 15 patterns of experimental conditions and the results, the key factors for the generation of microdroplets in this device were examined. In the most efficient condition, 61.1% of the total droplets generated were smaller than 2 mum. FAU - Tanaka, Daiki AU - Tanaka D AUID- ORCID: 0000-0003-1900-4848 AD - Research Organization for Nano & Life Innovation, Waseda University, 513 Wasedatsurumakicho, Shinjuku-ku, Tokyo 162-0041, Japan. FAU - Kajiya, Satsuki AU - Kajiya S AD - Department of Electronic and Physical Systems, School of Fundamental Science and Engineering, Waseda University, 3-4-1 Okubo, Shin-juku-ku, Tokyo 145-0065, Japan. FAU - Shijo, Seito AU - Shijo S AD - Department of Electronic and Physical Systems, School of Fundamental Science and Engineering, Waseda University, 3-4-1 Okubo, Shin-juku-ku, Tokyo 145-0065, Japan. FAU - Yoon, Dong Hyun AU - Yoon DH AUID- ORCID: 0000-0001-7180-4370 AD - Research Organization for Nano & Life Innovation, Waseda University, 513 Wasedatsurumakicho, Shinjuku-ku, Tokyo 162-0041, Japan. FAU - Furuya, Masahiro AU - Furuya M AUID- ORCID: 0000-0002-1221-2874 AD - Department of Electronic and Physical Systems, School of Fundamental Science and Engineering, Waseda University, 3-4-1 Okubo, Shin-juku-ku, Tokyo 145-0065, Japan. FAU - Nozaki, Yoshito AU - Nozaki Y AD - Research Organization for Nano & Life Innovation, Waseda University, 513 Wasedatsurumakicho, Shinjuku-ku, Tokyo 162-0041, Japan. FAU - Fujita, Hiroyuki AU - Fujita H AD - Canon Medical Systems Corporation, 1385 Shimoishigami, Otawara-shi, Tochigi 324-8550, Japan. FAU - Sekiguchi, Tetsushi AU - Sekiguchi T AD - Research Organization for Nano & Life Innovation, Waseda University, 513 Wasedatsurumakicho, Shinjuku-ku, Tokyo 162-0041, Japan. FAU - Shoji, Shuichi AU - Shoji S AD - Department of Electronic and Physical Systems, School of Fundamental Science and Engineering, Waseda University, 3-4-1 Okubo, Shin-juku-ku, Tokyo 145-0065, Japan. LA - eng GR - 20H00336/Basic Scientific Research (A) from the Japanese Ministry of Education, Culture, Sports, Science and Technology/ PT - Journal Article DEP - 20210617 PL - Switzerland TA - Molecules JT - Molecules (Basel, Switzerland) JID - 100964009 SB - IM PMC - PMC8235478 OTO - NOTNLM OT - droplet generation OT - encapsulation OT - microfluidics OT - single-micrometer scale COIS- The authors declare no conflict of interest. EDAT- 2021/07/03 06:00 MHDA- 2021/07/03 06:01 PMCR- 2021/06/17 CRDT- 2021/07/02 01:21 PHST- 2021/04/29 00:00 [received] PHST- 2021/06/10 00:00 [revised] PHST- 2021/06/14 00:00 [accepted] PHST- 2021/07/02 01:21 [entrez] PHST- 2021/07/03 06:00 [pubmed] PHST- 2021/07/03 06:01 [medline] PHST- 2021/06/17 00:00 [pmc-release] AID - molecules26123707 [pii] AID - molecules-26-03707 [pii] AID - 10.3390/molecules26123707 [doi] PST - epublish SO - Molecules. 2021 Jun 17;26(12):3707. doi: 10.3390/molecules26123707.