PMID- 34293853 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20210805 IS - 1944-8252 (Electronic) IS - 1944-8244 (Linking) VI - 13 IP - 30 DP - 2021 Aug 4 TI - 3D Printing of a PDMS Cylindrical Microlens Array with 100% Fill-Factor. PG - 36295-36306 LID - 10.1021/acsami.1c08652 [doi] AB - Cylindrical microlens arrays (CMLAs) play a key role in many optoelectronic devices, and 100% fill-factor CMLAs also have the advantage of improving the signal-to-noise ratio and avoiding stray-light effects. However, the existing preparation technologies are complicated and costly, which are not suitable for mass production. Herein, we propose a simple, efficient, and low-cost manufacturing method for CMLAs with a high fill-factor via the electric-field-driven (EFD) microscale 3D printing of polydimethylsiloxane (PDMS). By adjusting the printing parameters, the profile and the fill-factor of the CMLAs can be controlled to improve their optical performance. The optical performance test results show that the printed PDMS CMLAs have good image-projecting and light-diffraction properties. Using the two printing modes of this EFD microscale 3D-printing technology, a cylindrical dual-microlens array with a double-focusing function is simply prepared. At the same time, we print a series of specially shaped microlenses, proving the flexible manufacturing capabilities of this technology. The results show that the prepared CMLAs have good morphology and optical properties. The proposed method may provide a viable route for manufacturing large-area CMLAs with 100% fill-factor in a very simple, efficient, and low-cost manner. FAU - Zhang, Houchao AU - Zhang H AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Qi, Tianyu AU - Qi T AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Zhu, Xiaoyang AU - Zhu X AUID- ORCID: 0000-0001-8196-5872 AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Zhou, Longjian AU - Zhou L AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Li, Zhenghao AU - Li Z AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Zhang, Yuan-Fang AU - Zhang YF AUID- ORCID: 0000-0002-2903-9027 AD - Digital Manufacturing and Design Centre, Singapore University of Technology and Design, Singapore 487372, Singapore. FAU - Yang, Wenchao AU - Yang W AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Yang, Jianjun AU - Yang J AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Peng, Zilong AU - Peng Z AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Zhang, Guangming AU - Zhang G AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Wang, Fei AU - Wang F AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Guo, Pengfei AU - Guo P AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. FAU - Lan, Hongbo AU - Lan H AD - Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, China. LA - eng PT - Journal Article DEP - 20210723 PL - United States TA - ACS Appl Mater Interfaces JT - ACS applied materials & interfaces JID - 101504991 SB - IM OTO - NOTNLM OT - 3D printing OT - PDMS microlens array OT - cylindrical microlens array OT - electric-field-driven 3D printing OT - high fill-factor EDAT- 2021/07/24 06:00 MHDA- 2021/07/24 06:01 CRDT- 2021/07/23 05:27 PHST- 2021/07/24 06:00 [pubmed] PHST- 2021/07/24 06:01 [medline] PHST- 2021/07/23 05:27 [entrez] AID - 10.1021/acsami.1c08652 [doi] PST - ppublish SO - ACS Appl Mater Interfaces. 2021 Aug 4;13(30):36295-36306. doi: 10.1021/acsami.1c08652. Epub 2021 Jul 23.