PMID- 34371746 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20210813 IS - 1999-4923 (Print) IS - 1999-4923 (Electronic) IS - 1999-4923 (Linking) VI - 13 IP - 7 DP - 2021 Jul 10 TI - Kinetic and Microhydrodynamic Modeling of Fenofibrate Nanosuspension Production in a Wet Stirred Media Mill. LID - 10.3390/pharmaceutics13071055 [doi] LID - 1055 AB - This study examined the impact of stirrer speed and bead material loading on fenofibrate particle breakage during wet stirred media milling (WSMM) via three kinetic models and a microhydrodynamic model. Evolution of median particle size was tracked via laser diffraction during WSMM operating at 3000-4000 rpm with 35-50% (v/v) concentration of polystyrene or zirconia beads. Additional experiments were performed at the center points of the above conditions, as well as outside the range of these conditions, in order to test the predictive capability of the models. First-order, nth-order, and warped-time kinetic models were fitted to the data. Main effects plots helped to visualize the influence of the milling variables on the breakage kinetics and microhydrodynamic parameters. A subset selection algorithm was used along with a multiple linear regression model (MLRM) to delineate how the breakage rate constant k was affected by the microhydrodynamic parameters. As a comparison, a purely empirical correlation for k was also developed in terms of the process/bead parameters. The nth-order model was found to be the best model to describe the temporal evolution; nearly second-order kinetics (n congruent with 2) was observed. When the process was operated at a higher stirrer speed and/or higher loading with zirconia beads as opposed to polystyrene beads, the breakage occurred faster. A statistically significant (p-value /= 0.99). Not only do the models and the nth-order kinetic-microhydrodynamic correlation enable deeper process understanding toward developing a WSMM process with reduced cycle time, but they also provide good predictive capability, while outperforming the purely empirical correlation. FAU - Guner, Gulenay AU - Guner G AD - Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ 07102, USA. FAU - Yilmaz, Dogacan AU - Yilmaz D AD - Department of Mechanical and Industrial Engineering, New Jersey Institute of Technology, Newark, NJ 07102, USA. FAU - Bilgili, Ecevit AU - Bilgili E AUID- ORCID: 0000-0002-8880-6783 AD - Otto H. York Department of Chemical and Materials Engineering, New Jersey Institute of Technology, Newark, NJ 07102, USA. LA - eng PT - Journal Article DEP - 20210710 PL - Switzerland TA - Pharmaceutics JT - Pharmaceutics JID - 101534003 PMC - PMC8309173 OTO - NOTNLM OT - breakage kinetics OT - microhydrodynamic model OT - poorly water-soluble drugs OT - process modeling OT - statistical model OT - subset selection OT - wet stirred media milling COIS- The authors declare no conflict of interest. EDAT- 2021/08/11 06:00 MHDA- 2021/08/11 06:01 PMCR- 2021/07/10 CRDT- 2021/08/10 01:02 PHST- 2021/05/31 00:00 [received] PHST- 2021/07/07 00:00 [revised] PHST- 2021/07/07 00:00 [accepted] PHST- 2021/08/10 01:02 [entrez] PHST- 2021/08/11 06:00 [pubmed] PHST- 2021/08/11 06:01 [medline] PHST- 2021/07/10 00:00 [pmc-release] AID - pharmaceutics13071055 [pii] AID - pharmaceutics-13-01055 [pii] AID - 10.3390/pharmaceutics13071055 [doi] PST - epublish SO - Pharmaceutics. 2021 Jul 10;13(7):1055. doi: 10.3390/pharmaceutics13071055.