PMID- 34504256 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20210914 IS - 2045-2322 (Electronic) IS - 2045-2322 (Linking) VI - 11 IP - 1 DP - 2021 Sep 9 TI - Study on polyethylene-based carbon fibers obtained by sulfonation under hydrostatic pressure. PG - 18028 LID - 10.1038/s41598-021-97529-4 [doi] LID - 18028 AB - Polyethylene based carbon fibers were studied using high density polyethylene(HDPE) fibers and linear low density polyethylene(LLDPE) fibers with various melt flow index. The draw ratio of the polyethylene fibers and the sulfonation mechanism were investigated under hydrostatic pressures of 1 and 5 bar in the first time. The influence of the melt flow index of polyethylene and types of polyethylene fibers on the sulfonation reaction was studied. Carbon fibers were prepared through the sulfonation of LLDPE fibers possessing side chains with a high melt flow index. The polyethylene fibers, which exhibited thermoplastic properties and plastic behavior, were cross-linked through the sulfonation process. Their thermal properties and mechanical properties changed to thermoset properties and elastic behavior. Although sulfonation was performed under a hydrostatic pressure of 5 bar, it was difficult to convert the highly oriented polyethylene fibers because of their high crystallinity, but partially oriented polyethylene fibers could be converted to carbon fibers. Therefore, the effect of fiber orientation on fiber crosslinking, which has not been reported in previous literature, has been studied in detail, and a new method of hydrostatic pressure sulfonation has been successful in thermally stabilizing polyethylene fiber. Hydrostatic sulfonation was performed using partially oriented LLDPE fibers with a melt flow index of 20 at 130 degrees C for 2.5 h under a hydrostatic pressure of 5 bar. The resulting fibers were carbonized under the following conditions: 1000 degrees C, 5 degrees C/min, and five minutes. Carbon fibers with a tensile strength of 2.03 GPa, a tensile modulus of 143.63 GPa, and an elongation at break of 1.42% were prepared. CI - (c) 2021. The Author(s). FAU - Eun, Jong Hyun AU - Eun JH AD - Department of Fiber System Engineering, Yeungnam University, Gyeongsan, 712-749, Republic of Korea. anselm00@ynu.ac.kr. FAU - Lee, Joon Seok AU - Lee JS AD - Department of Fiber System Engineering, Yeungnam University, Gyeongsan, 712-749, Republic of Korea. leejs@ynu.ac.kr. LA - eng GR - 20000207/Ministry of Trade, Industry and Energy/ PT - Journal Article DEP - 20210909 PL - England TA - Sci Rep JT - Scientific reports JID - 101563288 SB - IM PMC - PMC8429680 COIS- The authors declare no competing interests. EDAT- 2021/09/11 06:00 MHDA- 2021/09/11 06:01 PMCR- 2021/09/09 CRDT- 2021/09/10 06:46 PHST- 2021/05/25 00:00 [received] PHST- 2021/08/19 00:00 [accepted] PHST- 2021/09/10 06:46 [entrez] PHST- 2021/09/11 06:00 [pubmed] PHST- 2021/09/11 06:01 [medline] PHST- 2021/09/09 00:00 [pmc-release] AID - 10.1038/s41598-021-97529-4 [pii] AID - 97529 [pii] AID - 10.1038/s41598-021-97529-4 [doi] PST - epublish SO - Sci Rep. 2021 Sep 9;11(1):18028. doi: 10.1038/s41598-021-97529-4.