PMID- 34962225 OWN - NLM STAT- MEDLINE DCOM- 20220223 LR - 20220223 IS - 1521-0464 (Electronic) IS - 1071-7544 (Print) IS - 1071-7544 (Linking) VI - 29 IP - 1 DP - 2022 Dec TI - Novel cannula design improves large volume auto-injection rates for high viscosity solutions. PG - 43-51 LID - 10.1080/10717544.2021.2018069 [doi] AB - A prototype reusable large-volume (2 mL) autoinjector (LVAI) was designed to compare injection performance of a novel 27 gauge ultra-thin wall (UTW) pre-filled syringe (PFS) cannula (8 mm external cannula length, 14.4 mm total needle length) against an existing 27 gauge special thin wall (STW) PFS cannula (12.7 mm external cannula length, 19 mm total needle length) across a range of injectate viscosities (2.3-30 cP) in a series of in vivo feasibility studies in swine. The UTW cannula had an approximately 30% greater cross-sectional lumen area than the STW cannula. The target exposed needle length was adjusted to ensure appropriate needle penetration depth and achieve injectate deposition in the subcutaneous (SC) tissue. Delivery time and volume, injection site leakage, injectate depot location, and local tissue effects were examined. The STW and UTW cannulae both provided effective SC delivery of contrast placebo solutions, and were able to accommodate injectate viscosity up to 30 cP without quantifiable leakage from the tissue and with minor tissue effects which resolved within 1-2 hours. Delivery times at each viscosity were significantly different between PFS types with the UTW PFS producing faster delivery times. In a histological substudy of the UTW cannula using injectate viscosities up to 50 cP, injection site reactions were rare and, when present, were of minimal severity. This series of studies demonstrates the feasibility of LVAI SC injection and informs autoinjector and PFS design considerations. Use of a UTW cannula may enable more rapid LVAI injections with minimal tissue effects, especially for higher viscosity formulations. FAU - Roberts, Bruce C AU - Roberts BC AD - Translational and Clinical Sciences Center of Excellence, BD Technologies and Innovation, Research Triangle Park, NC, USA. FAU - Rini, Christopher AU - Rini C AD - Translational and Clinical Sciences Center of Excellence, BD Technologies and Innovation, Research Triangle Park, NC, USA. FAU - Klug, Rick AU - Klug R AD - Translational and Clinical Sciences Center of Excellence, BD Technologies and Innovation, Research Triangle Park, NC, USA. FAU - Sherman, Douglas B AU - Sherman DB AD - Translational and Clinical Sciences Center of Excellence, BD Technologies and Innovation, Research Triangle Park, NC, USA. FAU - Morel, Didier AU - Morel D AD - BD Clinical Development, Pont-de-Claix, France. FAU - Pettis, Ronald J AU - Pettis RJ AD - Translational and Clinical Sciences Center of Excellence, BD Technologies and Innovation, Research Triangle Park, NC, USA. LA - eng PT - Journal Article PL - England TA - Drug Deliv JT - Drug delivery JID - 9417471 SB - IM MH - Animals MH - *Cannula MH - Equipment Design/*methods MH - Female MH - Injection Site Reaction/prevention & control MH - Injections, Subcutaneous/*instrumentation MH - Swine MH - Time Factors MH - *Viscosity PMC - PMC8725910 OTO - NOTNLM OT - Large volume subcutaneous injection OT - autoinjector OT - high viscosity OT - injection depth OT - in vivo OT - pre-filled syringe OT - tissue response OT - ultra-thin wall cannula COIS- Bruce Roberts, Christopher Rini, Rick Klug, Douglas B. Sherman, Didier Morel, and Ronald J. Pettis are employees and potential stockholders of BD, which sponsored this work. EDAT- 2021/12/29 06:00 MHDA- 2022/02/24 06:00 PMCR- 2021/12/28 CRDT- 2021/12/28 08:44 PHST- 2021/12/28 08:44 [entrez] PHST- 2021/12/29 06:00 [pubmed] PHST- 2022/02/24 06:00 [medline] PHST- 2021/12/28 00:00 [pmc-release] AID - 2018069 [pii] AID - 10.1080/10717544.2021.2018069 [doi] PST - ppublish SO - Drug Deliv. 2022 Dec;29(1):43-51. doi: 10.1080/10717544.2021.2018069.