PMID- 35012134 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20240405 IS - 2073-4360 (Electronic) IS - 2073-4360 (Linking) VI - 14 IP - 1 DP - 2021 Dec 29 TI - The Mechanics of Forming Ideal Polymer-Solvent Combinations for Open-Loop Chemical Recycling of Solvents and Plastics. LID - 10.3390/polym14010112 [doi] LID - 112 AB - The inherent value and use of hydrocarbons from waste plastics and solvents can be extended through open-loop chemical recycling, as this process converts plastic to a range of non-plastic materials. This process is enhanced by first creating plastic-solvent combinations from multiple sources, which then are streamlined through a single process stream. We report on the relevant mechanics for streamlining industrially relevant polymers such as polystyrene (PS), polypropylene (PP), high-density polyethylene (HDPE), and acrylonitrile butadiene styrene (ABS) into chemical slurries mixed with various organic solvents such as toluene, xylene, and cyclohexane. The miscibility of the polymer feedstock within the solvent was evaluated using the Relative Energy Difference method, and the dissolution process was evaluated using the "Molecular theories in a continuum framework" model. These models were used to design a batch process yielding 1 tonne/h slurry by setting appropriate assumptions including constant viscosity of solvents, disentanglement-controlled dissolution mechanism, and linear increase in the dissolved polymer's mass fraction over time. Solvent selection was found to be the most critical parameter for the dissolution process. The characteristics of the ideal solvent are high affinity to the desired polymer and low viscosity. This work serves as a universal technical guideline for the open-loop chemical recycling of plastics, avoiding the growth of waste plastic by utilising them as a carbon feedstock towards a circular economy framework. FAU - Tsampanakis, Ioannis AU - Tsampanakis I AUID- ORCID: 0000-0003-0635-9957 AD - Energy Safety Research Institute, Swansea University, Bay Campus, Swansea SA1 8EN, UK. AD - Chemical Engineering, Faculty of Science and Engineering, Swansea University, Bay Campus, Swansea SA1 8EN, UK. FAU - Orbaek White, Alvin AU - Orbaek White A AUID- ORCID: 0000-0001-6338-5970 AD - Energy Safety Research Institute, Swansea University, Bay Campus, Swansea SA1 8EN, UK. AD - Chemical Engineering, Faculty of Science and Engineering, Swansea University, Bay Campus, Swansea SA1 8EN, UK. LA - eng PT - Journal Article DEP - 20211229 PL - Switzerland TA - Polymers (Basel) JT - Polymers JID - 101545357 PMC - PMC8747207 OTO - NOTNLM OT - acrylonitrile butadiene styrene OT - carbon feedstock OT - chemical recycling OT - circular economy OT - mathematical modelling OT - open-loop recycling OT - plastic waste OT - polystyrene OT - toluene COIS- A.O.W. founded TRIMTABS Ltd. who co-sponsored I.T. through the KESS2 program. All other authors declare no conflict of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or in the decision to publish the results. EDAT- 2022/01/12 06:00 MHDA- 2022/01/12 06:01 PMCR- 2021/12/29 CRDT- 2022/01/11 01:17 PHST- 2021/11/24 00:00 [received] PHST- 2021/12/23 00:00 [revised] PHST- 2021/12/24 00:00 [accepted] PHST- 2022/01/11 01:17 [entrez] PHST- 2022/01/12 06:00 [pubmed] PHST- 2022/01/12 06:01 [medline] PHST- 2021/12/29 00:00 [pmc-release] AID - polym14010112 [pii] AID - polymers-14-00112 [pii] AID - 10.3390/polym14010112 [doi] PST - epublish SO - Polymers (Basel). 2021 Dec 29;14(1):112. doi: 10.3390/polym14010112.