PMID- 35049719 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20220124 IS - 2306-5354 (Print) IS - 2306-5354 (Electronic) IS - 2306-5354 (Linking) VI - 9 IP - 1 DP - 2021 Dec 31 TI - Predicting Corrosion Delamination Failure in Active Implantable Medical Devices: Analytical Model and Validation Strategy. LID - 10.3390/bioengineering9010010 [doi] LID - 10 AB - The ingress of body fluids or their constituents is one of the main causes of failure of active implantable medical devices (AIMDs). Progressive delamination takes its origin at the junctions where exposed electrodes and conductive pathways enter the implant interior. The description of this interface is considered challenging because electrochemically-diffusively coupled processes are involved. Furthermore, standard tests and specimens, with clearly defined 3-phase boundaries (body fluid-metal-polymer), are lacking. We focus on polymers as substrate and encapsulation and present a simple method to fabricate reliable test specimens with defined boundaries. By using silicone rubber as standard material in active implant encapsulation in combination with a metal surface, a corrosion-triggered delamination process was observed that can be universalised towards typical AIMD electrode materials. Copper was used instead of medical grade platinum since surface energies are comparable but corrosion occurs faster. The finding is that two processes are superimposed there: First, diffusion-limited chemical reactions at interfaces that undermine the layer adhesion. The second process is the influx of ions and body fluid components that leave the aqueous phase and migrate through the rubber to internal interfaces. The latter observation is new for active implants. Our mathematical description with a Stefan-model coupled to volume diffusion reproduces the experimental data in good agreement and lends itself to further generalisation. FAU - Onken, Adrian AU - Onken A AD - Department of Engineering, Jade University of Applied Sciences, 26382 Wilhelmshaven, Germany. AD - Department of Otolaryngology, Hannover Medical School MHH, 30625 Hannover, Germany. FAU - Schutte, Helmut AU - Schutte H AD - Department of Engineering, Jade University of Applied Sciences, 26382 Wilhelmshaven, Germany. FAU - Wulff, Anika AU - Wulff A AD - Department of Otolaryngology, Hannover Medical School MHH, 30625 Hannover, Germany. FAU - Lenz-Strauch, Heidi AU - Lenz-Strauch H AD - Department of Engineering, Jade University of Applied Sciences, 26382 Wilhelmshaven, Germany. FAU - Kreienmeyer, Michaela AU - Kreienmeyer M AD - Department of Otolaryngology, Hannover Medical School MHH, 30625 Hannover, Germany. FAU - Hild, Sabine AU - Hild S AUID- ORCID: 0000-0001-6099-1924 AD - Institute of Polymer Chemistry, Johannes Kepler University, 4010 Linz, Austria. FAU - Stieglitz, Thomas AU - Stieglitz T AUID- ORCID: 0000-0002-7349-4254 AD - Department of Microsystems Engineering-IMTEK, University of Freiburg, 79110 Freiburg, Germany. FAU - Gassmann, Stefan AU - Gassmann S AD - Department of Engineering, Jade University of Applied Sciences, 26382 Wilhelmshaven, Germany. FAU - Lenarz, Thomas AU - Lenarz T AUID- ORCID: 0000-0002-9307-5989 AD - Department of Otolaryngology, Hannover Medical School MHH, 30625 Hannover, Germany. FAU - Doll, Theodor AU - Doll T AD - Department of Engineering, Jade University of Applied Sciences, 26382 Wilhelmshaven, Germany. AD - Department of Otolaryngology, Hannover Medical School MHH, 30625 Hannover, Germany. AD - Institute of Polymer Chemistry, Johannes Kepler University, 4010 Linz, Austria. AD - Fraunhofer Institute of Toxicology and Experimental Medicine ITEM, 30625 Hannover, Germany. LA - eng GR - : 814654 - MDOT - H2020-NMBP-TO-IND-2018-2020/European Commission/ PT - Journal Article DEP - 20211231 PL - Switzerland TA - Bioengineering (Basel) JT - Bioengineering (Basel, Switzerland) JID - 101676056 PMC - PMC8773110 OTO - NOTNLM OT - AIMD OT - PDMS OT - body fluids OT - corrosion-triggered delamination OT - moving boundary diffusion COIS- The authors declare no conflict of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or in the decision to publish the results. EDAT- 2022/01/21 06:00 MHDA- 2022/01/21 06:01 PMCR- 2021/12/31 CRDT- 2022/01/20 12:26 PHST- 2021/12/01 00:00 [received] PHST- 2021/12/20 00:00 [revised] PHST- 2021/12/25 00:00 [accepted] PHST- 2022/01/20 12:26 [entrez] PHST- 2022/01/21 06:00 [pubmed] PHST- 2022/01/21 06:01 [medline] PHST- 2021/12/31 00:00 [pmc-release] AID - bioengineering9010010 [pii] AID - bioengineering-09-00010 [pii] AID - 10.3390/bioengineering9010010 [doi] PST - epublish SO - Bioengineering (Basel). 2021 Dec 31;9(1):10. doi: 10.3390/bioengineering9010010.