PMID- 35683108 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20220716 IS - 1996-1944 (Print) IS - 1996-1944 (Electronic) IS - 1996-1944 (Linking) VI - 15 IP - 11 DP - 2022 May 27 TI - Mechanical and Microstructural Properties of HDPE Pipes Manufactured via Orbital Friction Stir Welding. LID - 10.3390/ma15113810 [doi] LID - 3810 AB - In recent decades, extensive research has been performed on the friction stir welding of flat-shaped materials while pipe welding, particularly polymer pipes, still encounters challenging issues. This work presents a feasible route for joining high-density polyethylene (HDPE) pipes using an orbital friction stir welding (OFSW) set-up properly designed with a retractable pin tool. Fully consolidated joints were achieved using a portable heating-assisted OFSW system suited for on-site pipeline welding. The obtained joined pipes were characterized by a high-quality weld surface and a lack of defects arising from the tool-pin hole. The samples welded with the optimum parameters presented comparable properties with the base materials and even a slight increase in the tensile strength. The highest tensile and impact strengths were 14.4 MPa and 2.45 kJ/m(2), respectively, which is 105% and 89% of those of the base material. XRD, FTIR, and SEM were also applied to assess the property changes in the HDPE pipes after the FSW process. The morphological analysis evidenced that the crystalline structure of the welded sample was similar to that of the base material, proving the effectiveness of the proposed technology. FAU - Mehdikhani, Hesam AU - Mehdikhani H AD - Faculty of Mechanical Engineering, University of Tabriz, Tabriz P.O. Box 51666-16471, Iran. FAU - Mostafapour, Amir AU - Mostafapour A AD - Faculty of Mechanical Engineering, University of Tabriz, Tabriz P.O. Box 51666-16471, Iran. FAU - Laieghi, Hossein AU - Laieghi H AUID- ORCID: 0000-0002-8470-662X AD - Department of Mechanical Engineering, Gazi University, Ankara 06570, Turkey. AD - Additive Manufacturing Technologies Research and Application Center-EKTAM, Gazi University, Ankara 06560, Turkey. FAU - Najjar, Reza AU - Najjar R AD - Polymer Research Laboratory, Faculty of Chemistry, University of Tabriz, Tabriz P.O. Box 51666-16471, Iran. FAU - Lionetto, Francesca AU - Lionetto F AUID- ORCID: 0000-0003-4466-1161 AD - Department of Engineering for Innovation, University of Salento, Via Monteroni, 73100 Lecce, Italy. LA - eng PT - Journal Article DEP - 20220527 PL - Switzerland TA - Materials (Basel) JT - Materials (Basel, Switzerland) JID - 101555929 PMC - PMC9180996 OTO - NOTNLM OT - HDPE pipe OT - mechanical properties OT - microstructural evaluation OT - morphology OT - orbital friction stir welding (OFSW) OT - tool design COIS- The authors declare no conflict of interest. EDAT- 2022/06/11 06:00 MHDA- 2022/06/11 06:01 PMCR- 2022/05/27 CRDT- 2022/06/10 01:17 PHST- 2022/04/13 00:00 [received] PHST- 2022/05/17 00:00 [revised] PHST- 2022/05/25 00:00 [accepted] PHST- 2022/06/10 01:17 [entrez] PHST- 2022/06/11 06:00 [pubmed] PHST- 2022/06/11 06:01 [medline] PHST- 2022/05/27 00:00 [pmc-release] AID - ma15113810 [pii] AID - materials-15-03810 [pii] AID - 10.3390/ma15113810 [doi] PST - epublish SO - Materials (Basel). 2022 May 27;15(11):3810. doi: 10.3390/ma15113810.