PMID- 35877325 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20220729 IS - 2306-5354 (Print) IS - 2306-5354 (Electronic) IS - 2306-5354 (Linking) VI - 9 IP - 7 DP - 2022 Jun 23 TI - Large-Scale Expansion of Human Umbilical Cord-Derived Mesenchymal Stem Cells in a Stirred Suspension Bioreactor Enabled by Computational Fluid Dynamics Modeling. LID - 10.3390/bioengineering9070274 [doi] LID - 274 AB - Human umbilical cord-derived mesenchymal stem cells (hUCMSCs) hold great potential to generate novel and curative cell therapy products. However, the current large-scale cultivation of hUCMSCs is based on empirical geometry-dependent methods, limiting the generation of high-quantity and high-quality hUCMSCs for clinical therapy. Herein, we develop a novel scale-up strategy based on computational fluid dynamics (CFD) to effectively expand the hUCMSCs in a 3D tank bioreactor. Using a standardized hUCMSCs line on microcarriers, we successfully translated and expanded the hUCMSCs from a 200 mL spinner flask to a 1.5 L computer-controlled bioreactor by matching the shear environment and suspending the microcarrier. Experimental results revealed that the batch-cultured hUCMSCs in bioreactors with an agitation speed of 40 rpm shared a more favorable growth and physiological state, similar to that run at 45 rpm in a 200 mL spinner flask, showing comparability in both culture systems. Notably, the maximum cell density reached up to 27.3 x 10(5) cells/mL in fed-batch culture, 2.9 folds of that of batch culture and 20.2 times of seeding cells. As such, efficient process optimization and scale-up expansion of hUCMSCs were achieved in the microcarrier-based bioreactor system by the developed CFD simulation strategy, which provided an alternative toolbox to generate massive and standardized curative cell therapy products. FAU - Zhang, Junhong AU - Zhang J AD - State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Rd., Shanghai 200237, China. FAU - Peng, Yan AU - Peng Y AD - State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Rd., Shanghai 200237, China. FAU - Guo, Meijin AU - Guo M AD - State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Rd., Shanghai 200237, China. FAU - Li, Chao AU - Li C AD - State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Rd., Shanghai 200237, China. LA - eng PT - Journal Article DEP - 20220623 PL - Switzerland TA - Bioengineering (Basel) JT - Bioengineering (Basel, Switzerland) JID - 101676056 PMC - PMC9312327 OTO - NOTNLM OT - UC-mesenchymal stem cells OT - computational fluid dynamics OT - microcarrier-based bioreactors OT - scale-up expansion OT - three-dimensional suspension culture COIS- The authors declare no conflict of interest. EDAT- 2022/07/26 06:00 MHDA- 2022/07/26 06:01 PMCR- 2022/06/23 CRDT- 2022/07/25 12:43 PHST- 2022/05/14 00:00 [received] PHST- 2022/06/15 00:00 [revised] PHST- 2022/06/16 00:00 [accepted] PHST- 2022/07/25 12:43 [entrez] PHST- 2022/07/26 06:00 [pubmed] PHST- 2022/07/26 06:01 [medline] PHST- 2022/06/23 00:00 [pmc-release] AID - bioengineering9070274 [pii] AID - bioengineering-09-00274 [pii] AID - 10.3390/bioengineering9070274 [doi] PST - epublish SO - Bioengineering (Basel). 2022 Jun 23;9(7):274. doi: 10.3390/bioengineering9070274.