PMID- 36145563 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20220928 IS - 1999-4923 (Print) IS - 1999-4923 (Electronic) IS - 1999-4923 (Linking) VI - 14 IP - 9 DP - 2022 Aug 29 TI - Design of Experiments as a Tool to Optimize the Process of Coating Minitablets with Commercial Gastro-Resistant Coating Mixtures. LID - 10.3390/pharmaceutics14091816 [doi] LID - 1816 AB - According to the Quality by Design (QbD) concept, Design of Experiment (DoE) was used to indicate critical process parameters and optimize the fluid bed coating of minitablets in a laboratory size batch. Full factorial design was employed to increase knowledge of the process for three kinds of minitablet (MT) cores using two commercial gastro-resistant coating mixtures. The statistical analysis showed that different critical process parameters were indicated for the tested minitablets: X3: the coating mixture flow rate for MTs with pantoprazole sodium and Eudragit L; X2: the product temperature; X3 and X4: the spraying pressure for MTs with pantoprazole sodium and Acryl Eze II; and X1 and X2: MTs with diclofenac sodium. Such differences were the result of features, such as the sub-coat, size, and mass of the cores and the core and coating mixture composition. No optimal parameters were found for any of the tested MT types. Therefore, DoE should be considered as a statistical tool to individually optimize the process for the product, equipment, and tested parameters. However, optimization of the fluid bed coating allowed us to predict the values of the process parameters necessary to obtain good-quality products. Therefore, fluid bed coating may be successfully used to obtain modified-release MTs of high quality after applying the statistical tool DoE. FAU - Frankiewicz, Maja AU - Frankiewicz M AUID- ORCID: 0000-0002-0983-1922 AD - Department of Pharmaceutical Technology, Medical University of Gdansk, Hallera 107, 80-416 Gdansk, Poland. FAU - Sznitowska, Malgorzata AU - Sznitowska M AUID- ORCID: 0000-0003-0866-0452 AD - Department of Pharmaceutical Technology, Medical University of Gdansk, Hallera 107, 80-416 Gdansk, Poland. LA - eng GR - MN n 01-0367/08/510/Ministry of Science and Higher Education/ PT - Journal Article DEP - 20220829 PL - Switzerland TA - Pharmaceutics JT - Pharmaceutics JID - 101534003 PMC - PMC9505921 OTO - NOTNLM OT - design of experiments OT - enteric coating OT - fluid bed coating OT - minitablets OT - quality by design COIS- The authors declare no conflict of interest. EDAT- 2022/09/24 06:00 MHDA- 2022/09/24 06:01 PMCR- 2022/08/29 CRDT- 2022/09/23 01:42 PHST- 2022/07/26 00:00 [received] PHST- 2022/08/21 00:00 [revised] PHST- 2022/08/26 00:00 [accepted] PHST- 2022/09/23 01:42 [entrez] PHST- 2022/09/24 06:00 [pubmed] PHST- 2022/09/24 06:01 [medline] PHST- 2022/08/29 00:00 [pmc-release] AID - pharmaceutics14091816 [pii] AID - pharmaceutics-14-01816 [pii] AID - 10.3390/pharmaceutics14091816 [doi] PST - epublish SO - Pharmaceutics. 2022 Aug 29;14(9):1816. doi: 10.3390/pharmaceutics14091816.