PMID- 36146017 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20220928 IS - 2073-4360 (Electronic) IS - 2073-4360 (Linking) VI - 14 IP - 18 DP - 2022 Sep 16 TI - Oriented Tapes of Incompatible Polymers Using a Novel Multiplication Co-Extrusion Process. LID - 10.3390/polym14183872 [doi] LID - 3872 AB - Continuous tapes of polypropylene (PP) and high-density polyethylene (HDPE) were produced using a novel multiplication co-extrusion process. The structure of the PP/HDPE tapes consists of co-continuous PP and HDPE domains aligned in the extrusion direction, forming a fiber-like composite structure with individual domain thicknesses of 200-500 nm. This unique structure created a significantly large contact interface between the polymer domains. AFM images suggest strong interfacial interactions between incompatible PP and HDPE domains. Orientation at 130 degrees C was possible due to the enhanced adhesion arising from epitaxial crystallization and the large interfacial area. The modulus, tensile strength, and orientation factor of the oriented composite tapes increased as the draw ratio increased. The existence of two independent shish kabab-like morphologies in the oriented tapes at different draw ratios was indicated by the appearance of two melting peaks for each material. After one-step orientation at 130 degrees C to a draw ratio of 25, the moduli of the oriented tapes increased to approximately 10 GPa, and the tensile strength increased to approximately 540 MPa. These oriented tapes are stiffer and stronger than commercial tapes and do not fibrillate during the orientation process indicating some interfacial interaction between the domains. FAU - Wang, Xinting AU - Wang X AUID- ORCID: 0000-0001-5656-2668 AD - Center for Layered Polymeric Systems (CLiPS), Department of Macromolecular Science and Engineering, Case Western Reserve University, Cleveland, OH 44106, USA. FAU - Price, Erik J AU - Price EJ AD - Center for Layered Polymeric Systems (CLiPS), Department of Macromolecular Science and Engineering, Case Western Reserve University, Cleveland, OH 44106, USA. FAU - Wnek, Gary E AU - Wnek GE AUID- ORCID: 0000-0001-7358-8878 AD - Center for Layered Polymeric Systems (CLiPS), Department of Macromolecular Science and Engineering, Case Western Reserve University, Cleveland, OH 44106, USA. FAU - Olah, Andrew AU - Olah A AUID- ORCID: 0000-0001-9026-9676 AD - Center for Layered Polymeric Systems (CLiPS), Department of Macromolecular Science and Engineering, Case Western Reserve University, Cleveland, OH 44106, USA. FAU - Baer, Eric AU - Baer E AD - Center for Layered Polymeric Systems (CLiPS), Department of Macromolecular Science and Engineering, Case Western Reserve University, Cleveland, OH 44106, USA. LA - eng GR - 0423914/National Science Foundation/ GR - W911NF2020155/United States Army Research Laboratory/ PT - Journal Article DEP - 20220916 PL - Switzerland TA - Polymers (Basel) JT - Polymers JID - 101545357 PMC - PMC9504517 OTO - NOTNLM OT - PP/HDPE blend OT - PP/HDPE interface OT - mechanical properties OT - multiplication co-extrusion OT - post-extrusion orientation COIS- The authors declare no conflict of interest. EDAT- 2022/09/24 06:00 MHDA- 2022/09/24 06:01 PMCR- 2022/09/16 CRDT- 2022/09/23 01:45 PHST- 2022/07/28 00:00 [received] PHST- 2022/09/08 00:00 [revised] PHST- 2022/09/13 00:00 [accepted] PHST- 2022/09/23 01:45 [entrez] PHST- 2022/09/24 06:00 [pubmed] PHST- 2022/09/24 06:01 [medline] PHST- 2022/09/16 00:00 [pmc-release] AID - polym14183872 [pii] AID - polymers-14-03872 [pii] AID - 10.3390/polym14183872 [doi] PST - epublish SO - Polymers (Basel). 2022 Sep 16;14(18):3872. doi: 10.3390/polym14183872.