PMID- 36296129 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20221030 IS - 2072-666X (Print) IS - 2072-666X (Electronic) IS - 2072-666X (Linking) VI - 13 IP - 10 DP - 2022 Oct 19 TI - Design of Improved Flow-Focusing Microchannel with Constricted Continuous Phase Inlet and Study of Fluid Flow Characteristics. LID - 10.3390/mi13101776 [doi] LID - 1776 AB - This paper proposed an improved flow-focusing microchannel with a constricted continuous phase inlet to increase microbubble generation frequency and reduce microbubbles' diameter. The design variables were obtained by Latin hypercube sampling, and the radial basis function (RBF) surrogate model was used to establish the relationship between the objective function (microbubble diameter and generation frequency) and the design variables. Moreover, the optimized design of the nondominated sorting genetic algorithm II (NSGA-II) algorithm was carried out. Finally, the optimization results were verified by numerical simulations and compared with those of traditional microchannels. The results showed that dripping and squeezing regimes existed in the two microchannels. The constricted continuous phase inlet enhanced the flow-focusing effect of the improved microchannel. The diameter of microbubbles obtained from the improved microchannel was reduced from 2.8141 to 1.6949 mum, and the generation frequency was increased from 64.077 to 175.438 kHz at the same capillary numbers (Ca) compared with the traditional microchannel. According to the fitted linear function, it is known that the slope of decreasing microbubble diameter with increasing Ca number and the slope of increasing generation frequency with increasing Ca number are greater in the improved microchannel compared with those in the traditional microchannel. FAU - Wang, Zhaohui AU - Wang Z AD - Key Laboratory of Metallurgical Equipment and Control Technology of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China. FAU - Ding, Weibing AU - Ding W AD - Key Laboratory of Metallurgical Equipment and Control Technology of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China. FAU - Fan, Yiwei AU - Fan Y AD - Key Laboratory of Metallurgical Equipment and Control Technology of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China. FAU - Wang, Jian AU - Wang J AD - Key Laboratory of Metallurgical Equipment and Control Technology of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China. FAU - Chen, Jie AU - Chen J AD - The State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China. FAU - Wang, Hongxia AU - Wang H AD - College of Mechanical Engineering, Hubei University of Automotive Technology, Shiyan 442002, China. LA - eng GR - No. 51875419/National Natural Science Foundation of China/ GR - GZKF-202122/Open Foundation of the State Key Laboratory of Fluid Power and Mechatronic Systems/ GR - 2021CFB495/Natural Science Foundation of Hubei Province/ GR - 2015233/Hubei Higher Education Research Project/ PT - Journal Article DEP - 20221019 PL - Switzerland TA - Micromachines (Basel) JT - Micromachines JID - 101640903 PMC - PMC9609089 OTO - NOTNLM OT - RBF model OT - flow characteristics OT - flow-focusing microchannel OT - microbubbles OT - optimal design COIS- The authors declare no conflict of interest. EDAT- 2022/10/28 06:00 MHDA- 2022/10/28 06:01 PMCR- 2022/10/19 CRDT- 2022/10/27 01:41 PHST- 2022/09/09 00:00 [received] PHST- 2022/10/07 00:00 [revised] PHST- 2022/10/17 00:00 [accepted] PHST- 2022/10/27 01:41 [entrez] PHST- 2022/10/28 06:00 [pubmed] PHST- 2022/10/28 06:01 [medline] PHST- 2022/10/19 00:00 [pmc-release] AID - mi13101776 [pii] AID - micromachines-13-01776 [pii] AID - 10.3390/mi13101776 [doi] PST - epublish SO - Micromachines (Basel). 2022 Oct 19;13(10):1776. doi: 10.3390/mi13101776.