PMID- 37355135 OWN - NLM STAT- MEDLINE DCOM- 20230911 LR - 20230911 IS - 1879-1026 (Electronic) IS - 0048-9697 (Linking) VI - 895 DP - 2023 Oct 15 TI - Growing bio-tiles using microbially induced calcium carbonate precipitation. PG - 165050 LID - S0048-9697(23)03673-2 [pii] LID - 10.1016/j.scitotenv.2023.165050 [doi] AB - Using the biomimetic process known as microbially induced calcium carbonate precipitation (MICP), the growth of bio-tiles was investigated as an alternative to conventionally fired ceramic tiles which require operating temperatures above 1000 degrees C, therefore adding to global carbon emissions. The ureolytic activity of Sporosarcina pasteurii was controlled by centrifuging and dilution with fresh yeast extract media. The bio-tiles were grown using a novel submersion method in which custom moulds were placed in exact positions within the bio-reactor and each was mixed individually from beneath. Five parameters were optimised to achieve bio-tiles (dimensions of 100 x 100 x 10 mm) of breaking strength comparable to conventional tiles of equivalent thickness. By optimising ureolytic activity (4.0 mmol/L.min), the cementation solution concentration (0.3 M), the particle size distribution (D(10) = 312 mum; D(50) = 469 mum), the volume of cementation solution, as well as the addition of supplemental magnesium (0.3 M), bio-tiles with a breaking strength 637 N +/- 60 N and a modulus of rupture of 13.0 N/mm(2) +/- 2.3 N were produced. These parameters exceed the conventional standards of breaking strength and modulus of rupture of 600 N and 8 N/mm(2), respectively, the standards set for tiles with a water absorption above 10 %. This is also the first time that an optimum CaCO(3) precipitation rate constant has been identified (0.11-0.18 day(-1)) for producing bio-tiles that meet the strength properties of conventional extruded ceramic tiles. The tile manufacturing technique described in this study is easy to operate and scale since multiple bio-tiles can be produced in larger cementation tanks. This natural tile making process also benefits the environment by operating at room temperature. CI - Copyright (c) 2023 The Author(s). Published by Elsevier B.V. All rights reserved. FAU - Horn, Emma Jane AU - Horn EJ AD - Civil Engineering Department, University of Cape Town, Cape Town 7700, South Africa; Future Water Institute, University of Cape Town, Cape Town 7700, South Africa. FAU - Huddy, Robert AU - Huddy R AD - Research Office, Faculty of Health Sciences, University of Cape Town, Cape Town, 7700, South Africa. FAU - Randall, Dyllon Garth AU - Randall DG AD - Civil Engineering Department, University of Cape Town, Cape Town 7700, South Africa; Future Water Institute, University of Cape Town, Cape Town 7700, South Africa. Electronic address: dyllon.randall@uct.ac.za. LA - eng PT - Journal Article DEP - 20230623 PL - Netherlands TA - Sci Total Environ JT - The Science of the total environment JID - 0330500 RN - H0G9379FGK (Calcium Carbonate) RN - 8W8T17847W (Urea) RN - 059QF0KO0R (Water) SB - IM MH - *Calcium Carbonate MH - *Urea MH - Temperature MH - Water MH - Chemical Precipitation OTO - NOTNLM OT - Bio-materials OT - Cementation OT - Particle size OT - Sporosarcina pasteurii OT - Urea hydrolysis COIS- Declaration of competing interest The authors declare the following financial interests/personal relationships which may be considered as potential competing interests: Dyllon Randall reports financial support was provided by Anglo Gold Ashanti. Emma Horn reports financial support was provided by CSIR-merSETA. Emma Horn reports financial support was provided by Oppenheimer Memorial Trust. EDAT- 2023/06/25 01:08 MHDA- 2023/09/11 06:42 CRDT- 2023/06/24 19:16 PHST- 2023/04/11 00:00 [received] PHST- 2023/06/10 00:00 [revised] PHST- 2023/06/19 00:00 [accepted] PHST- 2023/09/11 06:42 [medline] PHST- 2023/06/25 01:08 [pubmed] PHST- 2023/06/24 19:16 [entrez] AID - S0048-9697(23)03673-2 [pii] AID - 10.1016/j.scitotenv.2023.165050 [doi] PST - ppublish SO - Sci Total Environ. 2023 Oct 15;895:165050. doi: 10.1016/j.scitotenv.2023.165050. Epub 2023 Jun 23.