PMID- 37400485 OWN - NLM STAT- MEDLINE DCOM- 20230705 LR - 20230706 IS - 2045-2322 (Electronic) IS - 2045-2322 (Linking) VI - 13 IP - 1 DP - 2023 Jul 3 TI - Determining buffer conditions for downstream processing of VLP-based recombinant hepatitis B surface antigen using multimodal resins in bind-elute and flow-through purification modes. PG - 10745 LID - 10.1038/s41598-023-37614-y [doi] LID - 10745 AB - The difficulties in purification of VLP-based recombinant hepatitis B surface antigen (rHBsAg) are mainly emerged from inefficient semi-purification step plus proteins physicochemical properties and these issues make the downstream processing (DSP) very lengthy and expensive. In this study, optimization of rHBsAg (recombinantly-expressed in Pichia pastoris) DSP was performed using selection of buffering conditions in the semi-purification step. In the semi-purification optimization step, up to 73% of the protein impurities were eliminated and the utmost increase in rHBsAg purity (ca. 3.6-fold) was achieved using 20 mM sodium acetate, pH 4.5. By using rHBsAg binding and nonbinding situations obtained from the response surface plot in design of experiments (DOE), additional bind-elute and flow-through purification mode experiments were conducted and rHBsAg with high purity (near 100%) and recovery (> 83%) was achieved. Following assessment of critical quality attributes (i.e., purity, particle size distribution, host cell DNA, host cell protein, secondary structures, specific activity and relative potency), it was indicated that the characteristics of rHBsAg purified by the new DSP were similar or superior to the ones obtained from conventional DSP. The purification performance of the resin was constantly retained (97-100%) and no significant resin damage took place after 10 adsorption-elution-cleaning cycles. The new DSP developed for production of rHBsAg in this study can substitute the conventional one with granting satisfactory target protein quality, long-lasting resin efficacy, shorter and less expensive process. This process may be also employable for purification of both non-VLP- and VLP- based target proteins expressed in the yeast. CI - (c) 2023. The Author(s). FAU - Goodarzi, Maryam Moazami AU - Goodarzi MM AD - Department of Research and Development, Production and Research Complex, Pasteur Institute of Iran, Karaj, 3159915111, Iran. FAU - Jalalirad, Reza AU - Jalalirad R AUID- ORCID: 0000-0003-1826-2570 AD - Department of Research and Development, Production and Research Complex, Pasteur Institute of Iran, Karaj, 3159915111, Iran. r_jalalirad@pasteur.ac.ir. FAU - Doroud, Delaram AU - Doroud D AUID- ORCID: 0000-0003-4167-9921 AD - Department of Research and Development, Production and Research Complex, Pasteur Institute of Iran, Karaj, 3159915111, Iran. d_doroud@pasteur.ac.ir. FAU - Hozouri, Hamidreza AU - Hozouri H AD - Department of Quality Management, Production and Research Complex, Pasteur Institute of Iran, Karaj, 3159915111, Iran. FAU - Aghasadeghi, Mohammadreza AU - Aghasadeghi M AD - Department of Hepatitis and AIDS, Pasteur Institute of Iran, Tehran, 1316943551, Iran. AD - Viral Vaccine Research Center, Pasteur Institute of Iran, Tehran, 1316943551, Iran. FAU - Paryan, Mahdi AU - Paryan M AD - Department of Research and Development, Production and Research Complex, Pasteur Institute of Iran, Karaj, 3159915111, Iran. LA - eng PT - Journal Article PT - Research Support, Non-U.S. Gov't DEP - 20230703 PL - England TA - Sci Rep JT - Scientific reports JID - 101563288 RN - 0 (Hepatitis B Surface Antigens) RN - 0 (Recombinant Proteins) SB - IM MH - *Hepatitis B Surface Antigens MH - Recombinant Proteins/chemistry MH - *Pichia/genetics/metabolism PMC - PMC10318023 COIS- The authors declare no competing interests. EDAT- 2023/07/04 01:05 MHDA- 2023/07/05 06:42 PMCR- 2023/07/03 CRDT- 2023/07/03 23:18 PHST- 2022/12/07 00:00 [received] PHST- 2023/06/24 00:00 [accepted] PHST- 2023/07/05 06:42 [medline] PHST- 2023/07/04 01:05 [pubmed] PHST- 2023/07/03 23:18 [entrez] PHST- 2023/07/03 00:00 [pmc-release] AID - 10.1038/s41598-023-37614-y [pii] AID - 37614 [pii] AID - 10.1038/s41598-023-37614-y [doi] PST - epublish SO - Sci Rep. 2023 Jul 3;13(1):10745. doi: 10.1038/s41598-023-37614-y.