PMID- 37520910 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20230928 IS - 1544-1016 (Electronic) IS - 1059-9630 (Print) IS - 1059-9630 (Linking) VI - 31 IP - 1-2 DP - 2022 TI - NiCoCrAlX (X = Y, Hf and Si) Bond Coats by Cold Spray for High Temperature Applications. PG - 176-185 LID - 10.1007/s11666-022-01322-2 [doi] AB - MCrAlX powder compositions (M = Ni,Co and X = Y, Hf, Si or combination) are often thermally sprayed via vacuum plasma spray (VPS), low pressure plasma spray (LPPS) or high velocity oxy-fuel to produce high temperature oxidation and hot corrosion resistant bond coats for thermal barrier coatings (TBCs). Cold spray technology is currently considered as a promising alternative to the traditional thermal spray solutions, having the advantage of delivering oxide-free and very dense metallic coatings at relatively lower costs compared to VPS and LPPS. NiCoCrAlY and NiCoCrAlYHfSi bond coats were deposited using a high pressure cold spray system and the influence of feedstock properties on the deposited bond coats were investigated. To improve NiCoCrAlYHfSi bond coat deposition, laser assisted cold spray (LACS) was employed. The results show that LACS can be successfully used to deposit this particular powder while eliminating nozzle erosion and low deposition efficiency disadvantages observed with conventional cold spray. To identify the optimal LACS setup for deposition of dense and uniform coatings, different laser/spray jet configurations were examined. TBCs with bond coats sprayed at the optimal configuration were assessed isothermally at 1150 degrees C in air for up to 500 h, and the results showed formation of a thermally grown oxide layer composed of predominantly Al(2)O(3) with embedded small clusters of Hf-Y-rich oxides. CI - (c) Crown 2022. FAU - Cojocaru, Cristian V AU - Cojocaru CV AD - National Research Council of Canada, Boucherville, QC Canada. GRID: grid.24433.32. ISNI: 0000 0004 0449 7958 FAU - Aghasibeig, Maniya AU - Aghasibeig M AD - National Research Council of Canada, Boucherville, QC Canada. GRID: grid.24433.32. ISNI: 0000 0004 0449 7958 FAU - Irissou, Eric AU - Irissou E AD - National Research Council of Canada, Boucherville, QC Canada. GRID: grid.24433.32. ISNI: 0000 0004 0449 7958 LA - eng PT - Journal Article PT - Review DEP - 20220214 PL - Netherlands TA - J Therm Spray Technol JT - Journal of thermal spray technology JID - 9918646082206676 PMC - PMC8853232 OTO - NOTNLM OT - MCrAlY bond coats OT - cold spray processing OT - high temperature applications OT - thermal barrier coatings (TBCs) EDAT- 2022/01/01 00:00 MHDA- 2022/01/01 00:01 PMCR- 2022/02/14 CRDT- 2023/07/31 04:59 PHST- 2021/08/20 00:00 [received] PHST- 2021/12/15 00:00 [revised] PHST- 2021/12/19 00:00 [accepted] PHST- 2022/01/01 00:01 [medline] PHST- 2022/01/01 00:00 [pubmed] PHST- 2023/07/31 04:59 [entrez] PHST- 2022/02/14 00:00 [pmc-release] AID - 1322 [pii] AID - 10.1007/s11666-022-01322-2 [doi] PST - ppublish SO - J Therm Spray Technol. 2022;31(1-2):176-185. doi: 10.1007/s11666-022-01322-2. Epub 2022 Feb 14.