PMID- 37689919 OWN - NLM STAT- MEDLINE DCOM- 20230911 LR - 20230911 IS - 1873-7145 (Electronic) IS - 0963-9969 (Linking) VI - 172 DP - 2023 Oct TI - Alternative flexible plastic packaging for instant coffees. PG - 113165 LID - S0963-9969(23)00710-X [pii] LID - 10.1016/j.foodres.2023.113165 [doi] AB - Instant coffees are consumed worldwide and their packages must protect them mainly from moisture gain. Flexible packaging stand-up pouches made by PET/Al foil/LDPE are currently used but, the look for alternative materials is interesting to replace the aluminum foil with reducing costs and focusing on sustainability. Therefore, the aim of this study was to evaluate the quality loss of freeze-dried and spray-dried (agglomerated and powder) instant coffees during 365 days at 25 degrees C/75% RH, packaged in five plastic structures: PET (polyethylene terephthalate)/Al (aluminum) foil/LDPE (low density polyethylene), LDPE/HDPE (high density polyethylene)/LDPE, BOPP (biaxially oriented polypropylene)/BOPP met (metallized)/PP, PET/PET met/LDPE and PET/BOPP met/LDPE. The results were compared with the shelf-life estimated by modeling the moisture sorption isotherms of the products by mathematical models. Results indicated that the lower the barrier to water vapor of the packaging material, the greater the gains in moisture and water activity of the instant coffees and in addition to being thermally less stable. After 365 days of storage, the three soluble coffees still had acceptable characteristics in the five packaging structures, indicating that it is possible to replace the currently used laminate, which contains aluminum foil, with recyclable structures. However, the greatest stability for the coffees was obtained using the alternative structures: BOPP/BOPP met/PP and LDPE/HDPE/LDPE, a result that was in concordance with that obtained by mathematical modeling. CI - Copyright (c) 2023 Elsevier Ltd. All rights reserved. FAU - Massulo Souza, Raquel AU - Massulo Souza R AD - Packaging Technology Center, Cetea, Institute of Food Technology, Ital, Campinas, Sao Paulo, Brazil. Electronic address: raquel.souza@ital.sp.gov.br. FAU - Moreira, Christiane Quartaroli AU - Moreira CQ AD - Packaging Technology Center, Cetea, Institute of Food Technology, Ital, Campinas, Sao Paulo, Brazil. FAU - Vieira, Ronierik Pioli AU - Vieira RP AD - School of Chemical Engineering (FEQ), Department of Bioprocess and Materials Engineering (DEMBio), University of Campinas, Unicamp, Campinas, Sao Paulo, Brazil. FAU - Coltro, Leda AU - Coltro L AD - Packaging Technology Center, Cetea, Institute of Food Technology, Ital, Campinas, Sao Paulo, Brazil. FAU - Alves, Rosa Maria Vercelino AU - Alves RMV AD - Packaging Technology Center, Cetea, Institute of Food Technology, Ital, Campinas, Sao Paulo, Brazil. LA - eng PT - Journal Article PT - Research Support, Non-U.S. Gov't DEP - 20230619 PL - Canada TA - Food Res Int JT - Food research international (Ottawa, Ont.) JID - 9210143 RN - 9002-88-4 (Polyethylene) RN - 0 (Coffee) RN - 0 (Plastics) RN - CPD4NFA903 (Aluminum) SB - IM MH - *Polyethylene MH - *Coffee MH - Plastics MH - Aluminum MH - Product Packaging OTO - NOTNLM OT - Mathematical modeling OT - Moisture sorption isotherms OT - Shelf-life OT - Soluble coffee OT - WVTR COIS- Declaration of Competing Interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. EDAT- 2023/09/10 06:41 MHDA- 2023/09/11 06:43 CRDT- 2023/09/10 01:01 PHST- 2023/04/10 00:00 [received] PHST- 2023/06/13 00:00 [revised] PHST- 2023/06/16 00:00 [accepted] PHST- 2023/09/11 06:43 [medline] PHST- 2023/09/10 06:41 [pubmed] PHST- 2023/09/10 01:01 [entrez] AID - S0963-9969(23)00710-X [pii] AID - 10.1016/j.foodres.2023.113165 [doi] PST - ppublish SO - Food Res Int. 2023 Oct;172:113165. doi: 10.1016/j.foodres.2023.113165. Epub 2023 Jun 19.