PMID- 37820874 OWN - NLM STAT- MEDLINE DCOM- 20231101 LR - 20231101 IS - 1879-1298 (Electronic) IS - 0045-6535 (Linking) VI - 344 DP - 2023 Dec TI - Fully bio-based and intrinsically flame retardant unsaturated polyester cross-linked with isosorbide-based diluents. PG - 140371 LID - S0045-6535(23)02641-3 [pii] LID - 10.1016/j.chemosphere.2023.140371 [doi] AB - Unsaturated polyester resins (UPR) are composed of prepolymers and styrene diluents, while the former are produced by co-polycondensation between diol, unsaturated diacid and saturated diacid. In this work, bio-based UPR prepolymers were synthesized from bio-based oxalic acid, itaconic acid, and ethylene glycol, which were then diluted with bio-based isosorbide methacrylate (MI). Meanwhile, the phenylphosphonate were introduced into the molecular chains of prepolymers to achieve intrinsic flame retardancy of bio-based UPR. The potential of the reactive MI diluents as substitutes of volatile styrene, was also assessed through the volatility test, curing kinetics and gel contents analysis. For UPR materials with styrene diluents, the UPR materials can achieve UL-94 V(0) level and the 28% of limiting oxygen index (LOI) with 2.63 wt% of phosphorus contents. By contrast, the UPR materials with MI diluents can reach UL-94 V(0) level with only 2.14 wt% of phosphorus contents. As the phosphorus contents were further increased to 2.63 wt%, UPR materials can achieve highest 29%, while the peak of heat release rate (PHRR) and total heat release (THR) were decreased by 68.01% and 48.62%, respectively. The Flame Retardancy Index (FRI) was also used to comprehensively evaluate the flame retardant performance of UPR composites. Compared with neat UPR, the composites with MI diluents and phosphorus containing structures increased from 1.00 to 6.46. The mechanism for improved flame retardancy was analyzed from gaseous and condensed phase. Additionally, the tensile strengths of bio-based UPR materials with styrene and MI diluents were studied. This work provides an effective method to prepared high-performance and fully bio-based UPR materials with improved flame retardant properties and safety application of reactive diluents. CI - Copyright (c) 2023. Published by Elsevier Ltd. FAU - Chu, Fukai AU - Chu F AD - State Key Laboratory of Fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China. Electronic address: chufk@ustc.edu.cn. FAU - Wang, Wei AU - Wang W AD - School of Mechanical and Manufacturing Engineering, University of New South Wales, Australia. FAU - Zhou, Yifan AU - Zhou Y AD - State Key Laboratory of Fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China. FAU - Xu, Zhoumei AU - Xu Z AD - State Key Laboratory of Fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China. FAU - Zou, Bin AU - Zou B AD - State Key Laboratory of Fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China. FAU - Jiang, Xin AU - Jiang X AD - State Key Laboratory of Fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China. FAU - Hu, Yandong AU - Hu Y AD - State Key Laboratory of Fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China. FAU - Hu, Weizhao AU - Hu W AD - State Key Laboratory of Fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China. Electronic address: hwz1988@ustc.edu.cn. LA - eng PT - Journal Article DEP - 20231009 PL - England TA - Chemosphere JT - Chemosphere JID - 0320657 RN - 0 (Polyesters) RN - 0 (Flame Retardants) RN - 0 (Excipients) RN - WXR179L51S (Isosorbide) RN - 9E7R5L6H31 (Oxalic Acid) RN - 27YLU75U4W (Phosphorus) RN - 0 (Styrenes) SB - IM MH - *Polyesters MH - *Flame Retardants MH - Excipients MH - Isosorbide MH - Oxalic Acid MH - Phosphorus MH - Styrenes OTO - NOTNLM OT - Bio-based OT - Flame retardant OT - Mechanism OT - Reactive diluents OT - Unsaturated polyester resin COIS- Declaration of competing interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. EDAT- 2023/10/12 00:43 MHDA- 2023/11/01 12:45 CRDT- 2023/10/11 19:38 PHST- 2023/05/24 00:00 [received] PHST- 2023/09/05 00:00 [revised] PHST- 2023/10/04 00:00 [accepted] PHST- 2023/11/01 12:45 [medline] PHST- 2023/10/12 00:43 [pubmed] PHST- 2023/10/11 19:38 [entrez] AID - S0045-6535(23)02641-3 [pii] AID - 10.1016/j.chemosphere.2023.140371 [doi] PST - ppublish SO - Chemosphere. 2023 Dec;344:140371. doi: 10.1016/j.chemosphere.2023.140371. Epub 2023 Oct 9.