PMID- 38139950 OWN - NLM STAT- PubMed-not-MEDLINE LR - 20231225 IS - 2073-4360 (Electronic) IS - 2073-4360 (Linking) VI - 15 IP - 24 DP - 2023 Dec 13 TI - Upcycling of HDPE Milk Bottles into High-Stiffness, High-HDT Composites with Pineapple Leaf Waste Materials. LID - 10.3390/polym15244697 [doi] LID - 4697 AB - In the pursuit of sustainability and reduced dependence on new plastic materials, this study explores the upcycling potential of high-density polyethylene (HDPE) milk bottles into high-stiffness, high-heat-distortion-temperature (HDT) composites. Recycled high-density polyethylene (rHDPE) sourced from used milk bottles serves as the composite matrix, while reinforcing fillers are derived from dried pineapple leaves, comprising fibers (PALF) and non-fibrous materials (NFM). A two-roll mixer is employed to prepare rHDPE/NFM and rHDPE/PALF mixtures, facilitating filler alignment in the resulting prepreg. The prepreg is subsequently stacked and pressed into composite sheets. The introduction of PALF as a reinforcing filler significantly enhances the flexural strength and modulus of the rHDPE composite. A 20 wt.% PALF content yields a remarkable 162% increase in flexural strength and a 204% increase in modulus compared to neat rHDPE. The rHDPE/NFM composite also shows improved mechanical properties, albeit to a lesser degree than fiber reinforcement. Both composites exhibit a slight reduction in impact resistance. Notably, the addition of NFM or PALF substantially elevates HDT, raising the HDT values of the composites to approximately 84 degrees C and 108 degrees C, respectively, in contrast to the 71 degrees C HDT of neat rHDPE. Furthermore, the overall properties of both the composites are further enhanced by improving their compatibility through maleic anhydride-modified polyethylene (MAPE) use. Impact fracture surfaces of both composites reveal higher compatibility and clear alignment of NFM and PALF fillers, underscoring the enhanced performance and environmental friendliness of composites produced from recycled plastics reinforced with pineapple leaf waste fillers. FAU - Amornsakchai, Taweechai AU - Amornsakchai T AUID- ORCID: 0000-0002-5462-9192 AD - Polymer Science and Technology Program, Department of Chemistry, Faculty of Science, Mahidol University, Phuttamonthon 4 Road, Salaya, Nakhon Pathom 73170, Thailand. AD - Center of Sustainable Energy and Green Materials, Faculty of Science, Mahidol University, Phuttamonthon 4 Road, Salaya, Nakhon Pathom 73170, Thailand. AD - TEAnity Team Co., Ltd., 40/494 Soi Navamintra 111, Khet Bueng Kum, Bangkok 10230, Thailand. FAU - Duangsuwan, Sorn AU - Duangsuwan S AUID- ORCID: 0009-0003-0679-3726 AD - Polymer Science and Technology Program, Department of Chemistry, Faculty of Science, Mahidol University, Phuttamonthon 4 Road, Salaya, Nakhon Pathom 73170, Thailand. LA - eng GR - FF-069/2566/Mahidol University/ PT - Journal Article DEP - 20231213 PL - Switzerland TA - Polymers (Basel) JT - Polymers JID - 101545357 PMC - PMC10747472 OTO - NOTNLM OT - HDPE milk bottle OT - high stiffness OT - natural fiber OT - pineapple leaf waste OT - upcycling COIS- Author TA was employed by the company TEAnity Team Co., Ltd. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as potential conflicts of interest. EDAT- 2023/12/23 12:43 MHDA- 2023/12/23 12:44 PMCR- 2023/12/13 CRDT- 2023/12/23 01:25 PHST- 2023/11/19 00:00 [received] PHST- 2023/12/06 00:00 [revised] PHST- 2023/12/08 00:00 [accepted] PHST- 2023/12/23 12:44 [medline] PHST- 2023/12/23 12:43 [pubmed] PHST- 2023/12/23 01:25 [entrez] PHST- 2023/12/13 00:00 [pmc-release] AID - polym15244697 [pii] AID - polymers-15-04697 [pii] AID - 10.3390/polym15244697 [doi] PST - epublish SO - Polymers (Basel). 2023 Dec 13;15(24):4697. doi: 10.3390/polym15244697.